MC610322
Service Bulletin Details
Public Details for: MC610322
Wiring harnesses installed during assembly with individual pins, in both the large and small connections to the engine control unit (dme), were not manufactured correctly. This may cause faults in the engine control unit and subsequent en
Models from 2022
2022 BMW R 1250 GS |
2022 BMW R 1250 GS ADVENTURE |
Models from 2021
2021 BMW R 1250 GS |
9/28/22, 2:17 PM 61 03 22_SERVICE ACTION: CHECK WIRING HARNESS CONNECTORS SIB 61 03 22 SERVICE ACTION: CHECK WIRING HARNESS CONNECTORS 2022-09-20 MODEL Model K50 K51 Model Description R 1250 GS R 1250 GS Adventure Production Date Apr. 21 – May 23, 2022 Apr. 29 – May 23, 2022 The affected vehicles have been marked with campaign number 0061520000 in AIR. In order to determine if a specific vehicle is affected by this campaign it will be necessary to verify the vehicle VIN in AIR (Aftersales Information Research). Based on the response of the system, either proceed with the repair or take no further action. Please note, open campaigns or vehicle stops may not appear in DCS Warranty Vehicle Inquiry or sales systems until 24-72 hours after they are announced, therefore AIR is always the recommended method for determining open campaigns and vehicle stops. SITUATION Wiring harnesses installed during assembly with individual pins, in both the large and small connections to the engine control unit (DME), were not manufactured correctly. This may cause faults in the engine control unit and subsequent engine run in emergency mode. Engine control unit (DME) (4) Connectors (5) CORRECTION For affected vehicles, the Service Action must be carried out before delivery to customers. PROCEDURE Both DME connectors for the main wiring harness and for the engine wiring harness will be checked. Copyright ©2022 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved about:blank 1/4 9/28/22, 2:17 PM 61 03 22_SERVICE ACTION: CHECK WIRING HARNESS CONNECTORS NOTE: Service Managers; please have a level-3 technician perform this procedure. If no Level 3 tech is available or if the level 3 technician has questions, please create a TSARA case immediately so a TSARA Vision session can be started to oversee the technician performing the work to provide assistance or help when needed. Attention This is a highly sensitive part. Proceed with caution! Preparation Verify the condition of the test pin, there should be no damage or signs of usage on the test pin. Verify the condition of the wire harness’s, no dust and other obvious damage should be present. Verify the condition of the connectors, no dust, obstructions or obvious damage should be present. Check Hold the provided test pin with 2 fingers on the cable approximately 3 inches (76 mm) from the end of the pin. Make sure the blade of the pin lines up with the Female side terminal and gently put the test pin into terminal to verify the condition of the terminal. Copyright ©2022 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved about:blank 2/4 9/28/22, 2:17 PM 61 03 22_SERVICE ACTION: CHECK WIRING HARNESS CONNECTORS A Good terminal is when inserting the test pin into the terminal the pin stops and will not enter into the terminal without forcing it past the resistance/stop felt. A Defective terminal is when inserting the test pin into the terminal without using any force to move past the natural resistance/stop of the terminal to the pin connection. Once a defective terminal/s is detected, it needs to be marked on the attached “Pin Record Sheet”.. Attention Do not use force! Do not push the pin inside! If you feel any resistance STOP! Check Result If a defective terminal (NOT OK (NOK)) is detected, please contact the Technical Support Via TSARA case with the Pin Record Sheet Attached to determine the required repair method. Copyright ©2022 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved about:blank 3/4 9/28/22, 2:17 PM 61 03 22_SERVICE ACTION: CHECK WIRING HARNESS CONNECTORS PARTS INFORMATION The test pins will be mailed via FedEx to the specific dealers that have affected bikes in their inventory. CLAIM INFORMATION Please submit claims via the normal claim process using the information below: Defect code 00 61 52 00 00 Checking Wiring Harness Connections Labor Operation 00 60 415 +00 60 915 Checking Wiring Harness Connections Checking Wiring Harness Connections 3 FRU 2 FRU FRUs includes all repair procedures to complete the task with allowance for necessary ancillary tasks (e.g., visual inspection, lubrication, cleaning parts etc.) and administrative tasks. Labor operation code 00 60 415 is a Main labor operation. If you are using a Main labor code for another repair, use the Plus code labor operation instead. QUESTIONS REGARDING THIS BULLETIN Technical inquiries Warranty inquiries Parts inquiries Contact the BMW Technical Support Group via TSARA Submit an IDS ticket to the Warranty Department Submit an IDS ticket to the Motorrad Parts Department Supporting Materials picture_as_pdf PIN Sheet.pdf picture_as_pdf 61 03 22 Checking wiring harness connectors V2.pdf Copyright ©2022 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved about:blank 4/4 Service Action 61 03 22 Checking Wiring Harness Connectors Pin Record Sheet. VIN: __________________________________ Date of check: ______________ Technicians Name: ___________________ Signature: _________________________ Was TSARA VISION utilized (circle one): Yes / No Use a permanent marker to fill in any pin that does not pass the pin testing procedure. NOTE: This is needed even if no pin/s are faulty for any Audit process in the future. If this is not filled out correctly it could result in a debit of the claim for this procedure. Please save a copy for the vehicle file. Service Information Bulletin Sept 19, 2022 General Electrical Systems 61 03 22 SERVICE ACTION: CHECK WIRING HARNESS CONNECTORS MODEL Model K50 K51 Model Description R 1250 GS R 1250 GS Adventure Production Date Apr. 21 – May 23, 2022 Apr. 29 – May 23, 2022 The affected vehicles have been marked with campaign number 0061520000 in AIR. In order to determine if a specific vehicle is affected by this campaign it will be necessary to verify the vehicle VIN in AIR (Aftersales Information Research). Based on the response of the system, either proceed with the repair or take no further action. Please note, open campaigns or vehicle stops may not appear in DCS Warranty Vehicle Inquiry or sales systems until 24-72 hours after they are announced, therefore AIR is always the recommended method for determining open campaigns and vehicle stops. SITUATION Wiring harnesses installed during assembly with individual pins, in both the large and small connections to the engine control unit (DME), were not manufactured correctly. This may cause faults in the engine control unit and subsequent engine run in emergency mode. Engine control unit (DME) (4) Connectors (5) CORRECTION For affected vehicles, the Service Action must be carried out before delivery to customers. © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 1 PROCEDURE Both DME connectors for the main wiring harness and for the engine wiring harness will be checked. NOTE: Service Managers; please have a level-3 technician perform this procedure. If no Level 3 tech is available or if the level 3 technician has questions, please create a TSARA case immediately so a TSARA Vision session can be started to oversee the technician performing the work to provide assistance or help when needed. ATTENTION This is a highly sensitive part. Proceed with caution! Preparation • Verify the condition of the test pin, there should be no damage or signs of usage on the test pin. • Verify the condition of the wire harness’s, no dust and other obvious damage should be present. • Verify the condition of the connectors, no dust, obstructions or obvious damage should be present. Check Hold the provided test pin with 2 fingers on the cable approximately 3 inches (76 mm) from the end of the pin. Make sure the blade of the pin lines up with the Female side terminal and gently put the test pin into terminal to verify the condition of the terminal. © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 2 A Good terminal is when inserting the test pin into the terminal the pin stops and will not enter into the terminal without forcing it past the resistance/stop felt. A Defective terminal is when inserting the test pin into the terminal without using any force to move past the natural resistance/stop of the terminal to the pin connection. Once a defective terminal/s is detected, it needs to be marked on the attached “Pin Record Sheet”.. ATTENTION Do not use force! Do not push the pin inside! If you feel any resistance STOP! Check Result If a defective terminal (NOT OK (NOK)) is detected, please contact the Technical Support Via TSARA case with the Pin Record Sheet Attached to determine the required repair method. PARTS INFORMATION The test pins will be mailed via FedEx to the specific dealers that have affected bikes in their inventory. © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 3 CLAIM INFORMATION Please submit claims via the normal claim process using the information below: Defect code 00 61 52 00 00 Checking Wiring Harness Connections Labor Operation 00 60 415 +00 60 915 Checking Wiring Harness Connections Checking Wiring Harness Connections 3 FRU 2 FRU FRUs includes all repair procedures to complete the task with allowance for necessary ancillary tasks (e.g., visual inspection, lubrication, cleaning parts etc.) and administrative tasks. Labor operation code 00 60 415 is a Main labor operation. If you are using a Main labor code for another repair, use the Plus code labor operation instead. QUESTIONS REGARDING THIS BULLETIN Technical inquiries Warranty inquiries Parts inquiries Contact the BMW Technical Support Group via TSARA Submit an IDS ticket to the Warranty Department Submit an IDS ticket to the Motorrad Parts Department © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 4