No. 2222.1
Service Bulletin Details
Public Details for: No. 2222.1
Instructions on advanced technical information for the 2022 macan transfer box shudder/jerk at slow speeds
- 2022 -
Models from 2022
2022 PORSCHE MACAN |
Bulletin #: 2222.1 Advanced Technical Information Part ID: 3965 3 95B.III – 2022 Macan Transfer Box Shudder/Jerk at Slower Speeds Vehicles Affected Models Model Year Model Type VIN Range Vehicle-Specific Equipment Macan 2022 95B n/a All Revision History Revision Release Date Changes 0 July 29, 2022 Original document 1 November 30, 2022 Updated Condition, Technical Background, and Software Information Condition Customer uses adjectives like shuddering, jerking, jolting, lurching, lunging or similar to describe the behavior of the vehicle’s drivetrain at lower speeds. Particularly, this occurs while driving in 1st or 2nd gear in the transmission’s automatic mode with some slight brake application in combination with a greater steering angle input (at or close to ‘full-lock’), travelling between 6-10 mph, e.g. while negotiating a parking space or lot. The condition happens in reverse too, and can be disconcerting. There are no fault memory occurrences associated with the behavior described herein. In some cases, customers may also complain of clicking or clunking noises from the front under similar operating conditions. Figure 1- Driveshaft detached from splines at outer joint Technical Background A software issue in the All-wheel drive (transfer box) control unit may allow too much torque to be applied to the front driveshafts while the vehicle is moving at slow speeds (6-10 mph) in combination with a high steering angle. This sharp torque increase causes the condition described by the customer. AfterSales Nov 30, 2022 Page 1 of 3 3 Bulletin #: 2222.1 Advanced Technical Information Part ID: 3965 Repeated occurrences of the sharp increase in torque may cause one or both of the driveshafts to detach from the splines on the wheel hub (outer joint). The separation of the driveshaft from the wheel hub may cause a clicking or clunking noise during low speed maneuvering. Service Information ONLY recommended for diagnostic purposes, fixing the degree of locking to a constant between the front and rear drive shafts from the transfer box serves to eliminate the concern. Disconnecting the electrical plug on the transfer box serves to fix or lock the torque ratio (diagnostic purposes ONLY). 1. Please determine if the customer’s complaint is consistent with the description provided in the ‘Condition’ section above, by first operating the vehicle under the described parameters (preferably with the customer). => If this issue is consistent, please operate the vehicle under the same parameters with a fixed or constant torque lock in the transfer box, which is possible by disconnecting the electrical plug to the transfer box. 2. Visually inspect both front driveshafts for excessive play. If either of the driveshafts are detached from the splines in the wheel hub, please replace the detached front driveshaft(s) as instructed in WM 404119 – Removing and installing the front drive shaft. 3. Read out the current software version and Porsche part number of the transfer box (All-wheel drive) with the PIWIS Tester. If the software version and Porsche part number match the “Original” column in Table 1 below, please program the transfer box control unit (All-wheel drive): => Please ensure your PIWIS Tester is updated to version 41.400.060 or later. => Create a Before VAL to document the current software version and Porsche part number of the All- wheel drive control unit. => Perform Automatic Programming of the All-wheel drive control unit. All-wheel drive --> Coding/programming --> Automatic programming 4. Read out the updated software version and Porsche part number. Create an After VAL to document any soft ware or Porsche part number changes. The target software version and corresponding Porsche part number is given in the table below. Model Macan, Macan T, Macan S, Macan GTS Control Unit All-wheel drive Original SW Level Target SW Level Original Porsche Part Number Target Porsche Part Number 0700 0900 95B927755GE 95B927755GF Table 1 - Target Software Levels and Porsche Part Numbers for All-wheel drive control unit AfterSales Nov 30, 2022 Page 2 of 3 Bulletin #: 2222.1 Advanced Technical Information Part ID: 3965 3 Warranty As always, please document the repair completely in PQIS. For this repair, please code the “cause” as follows: Cause location: 3965 Transfer box Cause symptom: 1126 Jerky gear change Use the following troubleshooting labor operations: 03350050 Fault memory read-out 03350053 Creation of the VAL 39132550 Transfer gear control unit program (Composite work) 39650199 Unplug transfer box and test-drive 51921900 Cover front remove and reinstall The following labor operations may be claimed only as needed: 40411901 Front drive shaft remove and reinstall (Main work) – left 40411902 Front drive shaft remove and reinstall (Main work) – right Additional labor operations may be claimed only as needed. Search Items Macan, 95B, driveshaft, transfer case, transfer box, shuddering, jerking, jolting, lurching, transmission Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. F15789/F16193 ©2022 Porsche Cars North America, Inc. AfterSales Nov 30, 2022 Page 3 of 3