TSB220149
Service Bulletin Details
Public Details for: TSB220149
This technical service bulletin describes the verification and resolution of loose or missing trailer bolts found on generator sets. This is an update to a previously submitted communication.
- 9999 -
Models from 9999
9999 CUMMINS C |
9/6/22, 9:14 AM Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Technical Service Bulletin Technical Service Bulletin: TSB220149 Released Date: 26-Aug-2022 Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Warranty Statement The information in this document authorizes specific changes to the repair practice for failures covered under product warranty coverages. Contents Products Affected C70D2RE (Spec A - B) C100D2RE (Spec A - D) C150D2RE (Spec A - G) C200D2RE (Spec A - G) C275D2RE (Spec A - F) Issue Symptom: Rental trailer bolts, nuts, and washers associated with the C70D2RE - C275D2RE generator sets have been found loose and or missing (Figure 1). The C70D2RE - C200D2RE generator sets have welded nuts, while the C275DRE generators set has loose nuts. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220149.html 1/6 9/6/22, 9:14 AM Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Figure 1: Loose and missing trailer bolts Root Cause: Defect found within manufacturing processes that has been remediated. Verification/Confirmation If the C70D2RE - C275D2RE generator sets have loose or missing bolts, nuts, and washers, proceed to the resolution section. Resolution Torque the bolts, nuts and washers, if loose, and replace, if missing. Refer to Service Instructions section for more details. Service Instructions Service Instructions to install loose and missing bolts, nuts, and washers: This Technical Service Bulletin (TSB) is to ensure that one of the three action statements listed below are completed: 1. All bolts were inspected and found to be tightened to the proper torque specification. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220149.html 2/6 9/6/22, 9:14 AM Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers 2. All bolts were inspected, and X needed to be tightened to the proper torque specification. 3. All bolts were inspected, and X needed to be tightened to the proper torque specification, and Y bolts were missing and were replaced. Once the proper action is taken, please email [email protected] indicating which option was utilized during the service. Replace Missing bolts and Reuse Loose bolts (Recommended) C70D2RE – C275D2RE Generator Sets: For missing bolts: Replace the missing bolts, nuts and washers at the locations shown in Figures 2-4 with the hardware specified in Table 1 for each generator set. Refer to the service availability section for Table 1. Figure 2. Trailer bolt locations for the C70D2RE/C100D2RE generator sets. It has a total of 8 bolts. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220149.html 3/6 9/6/22, 9:14 AM Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Figure 3. Trailer bolt locations for the C150D2RE/C200D2RE generator sets. It has a total of 6 bolts. Figure 4. Rental trailer bolt locations for the C275D2RE generator sets. It has a total of 12 bolts. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220149.html 4/6 9/6/22, 9:14 AM Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Torque bolt to spec as specified in Table 1 row "Torque Without Loctite". Optional: If the customer requests that Loctite be added, clean the new bolt threads thoroughly, then apply Loctite 248. Optional: After applying the Loctite, torque bolts to spec within the fixture time frame (5 minutes). Use the torque spec values shown in table 1 row "Torque with Loctite". For loose bolts: Torque bolt to spec as specified in Table 1 row "Torque Without Loctite". Optional: If the customer requests that Loctite be added, clean the bolt threads thoroughly, then apply Loctite 248. Optional: Torque bolts to spec within the fixture time frame (5 minutes). Use the torque spec values shown in table 1 row "Torque with Loctite". Note: Some of the bolts, washers, and nuts may not be available in the aftermarket. Source locally by referring to materials specifications listed in Table 1. Service Availability Source locally. See Table 1 for materials specifications. Bolts specifications and torque values currently used in C70D2RE – C275D2RE generator sets. See Table 1. Table 1: Current Bolt Specifications Generator Set Model C70D2RE C100D2RE C150D2RE C200D2RE C275D2RE Bolt Thread Size M16X2 M16X2 5/8-11 UNC2A 5/8-11 UNC2A 5/8-11 Material Carbon Steel Carbon Steel Carbon Steel (SAE J429) Carbon Steel (SAE J429) Carbon Steel (SAE J429) Class 10.9 10.9 - - - Grade - - 8 8 5 Finish Zn Plating (ASTB633) Zn Plating (ASTB633) Zn Plating (ASTM F1136) Zn Plating (ASTM F1136) Plain Length (mm) 40 (1.6 in) 40 (1.6 in) 50.8 (2 in) 50.8 (2 in) 57.15 (2.3 in) Washer A052E739 A052E739 A007L050 A007L050 0526-039945 Nut Welded Welded Welded Welded 0862-0007 https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220149.html 5/6 9/6/22, 9:14 AM Campaign 4915: Loose or Missing Bolts on C70D2RE - C275D2RE Rental Trailers Torque (Nm) Without Loctite 203-249 (150-184 ftlb) 203-249 (150-184 ftlb) 183-224 (135-166 ftlb) 183-224 (135-166 ftlb) 183-224 (135-166 ftlb) Torque (Nm) With Loctite (Optional) 223-274 (165-203 ftlb) 223-274 (165-203 ftlb) 201-246 (149-182 ftlb) 201-246 (149-182 ftlb) 201-246 (149-182 ftlb) Document History Date Details 2022-7-14 Module Created 2022-8-10 Non-Product Problem Solving (PPS) 2022-8-18 Non-Product Problem Solving (PPS) Last Modified: 26-Aug-2022 https://cst.cummins.com http://edsprod.cummins.com https://gpst.cummins.com https://quickserve.cummins.com https://parts.cummins.com https://store.cummins.com https://wwsps.cummins.com https://access.cummins.com https://commerce.cummins.com https://qsservices.cummins.com https://webparts.cummins.com https://qsservices.cummins.com https://adminportal.cummins.com 0sp4N000000PGNq https://cumminscommerce.force.com https://mylogin.cummins.com/web/idp/login https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220149.html 6/6