APS5370E

SERVICE PRODUCT
IMPROVEMENT
APS5370E
REFERENCE:
Nova Bus Manuals
SECTION:
09: Engine starting circuit
RS NO:
7621-2321
SUBJECT:
Air cooled ductless (Almott) alternator, power cable and hardware kit to replace the
Delco-Remy oil-cooled alternator.
JUSTIFICATION:
The Delco-Remy alternator is obsolete.
APPLICATION DEADLINE: N/A
DIRECT CHARGES
LEVEL
DESCRIPTION
1
Replace Delco-Remy alternator, power cables and related hardware
by a ductless air-cooled (Almott) alternator.
2
–
TIME
LABOUR
MATERIAL
Client
Client
4.5h
–
–
–
DISPOSAL OF PARTS
REMOVED PARTS ARE:
DISCARDED *
RETAINED
Yes
–
* Dispose of the unused parts and the defective parts in
accordance with local environmental standards in effect.
REVISION HISTORY
REV.
DATE
NR
2023FE10
APPROVED BY:
NQF772001 VERSION 3
CHANGE DESCRIPTION
Initial release
WRITTEN BY
Devanand
Digitally signed by Jean-Nicolas
Jean-Nicolas Fournier Fournier
Date: 2023.02.10 07:40:01 -05'00'
PAGE 1 OF 23
SERVICE PRODUCT
IMPROVEMENT
APS5370E
MATERIAL
QTY
PART NO
REV.
DESCRIPTION
LEVEL 1
1
19402173
–
ALTERNATOR, 450 AMP, 24 VOLT
1
0444620
A
PLUG M-NPT-1/4
1
3678923
–
THREADED PLUG
1
N8951321
–
PLUG CAP
1
12010996
–
CONNECTOR
1
561577
–
CONNECTOR
1
561578
–
TERMINAL FEMALE WEATHER PACK
1
12124582
–
TERMINAL MALE WEATHER PACK
2
561840
–
BLUE SEAL 10 AWG
2
N16755
Y
BOLT M6X70 YP GR8.8 DIN931
4
N17543
X
BOLT M6X35 HEX YZ TRIV 96H 8.8
2
N17904
X
WASHER LOCK EDG M6 YP DIN128A
2
N20779
X
WASHER FLAT OVS M6 ZP DIN9021
1
N34500-01
C
BRACKET-90º
6
N37749
B
DUAL CLAMP TIES
1
N43233
A
NUT HEX M8 FLANGED WITH INSERT
6
N44881-02
B
SCREW M6X25 H YZ TRIV 96H 8.8
12
N44887
B
NUT LOCKNYL M6 YZ TRIV 96H C8
3
N48107
A
BUSHING OD 15.9 ID 6.35 X 11 THK
3
N84090-01
–
P-CLAMP ID 0.3125"THK 0.030"M8
11
N84090-05
–
P-CLAMP ID 0.750"THK 0.030"M8
1
N86311-06
–
CLAMP BODY DOUBLE SMOOTH 18MM
1
N86311-07
–
CLAMP BODY SIMPLE SMOOTH 18MM
2
N86342
A
NUT LOCKNYL M5 FL SSA2 C70
1
N92950
A
BRACKET SUPPORT
1
N93466-03
–
COVER PLATE DP
1
N93470-02
–
COVER PLATE GD
1
N94733-01
A
CABLE ASSY C1136 4/0 AWG BK
1
N94734-01
A
CABLE ASSY C1135 4/0 AWG BK-RD
1
N98150
–
BRACKET STRAIN-RELIEF EMP ASSY
1
N107247-01
–
CABLE ASSY C1546 4/0 AWG BK-RD
3
N81450
–
SCREW HEX 1/2-13 X 1-1/4 ZPGR5
4
0120384
–
WASHER LOCK SPR 1/2" ZP
1
504751
–
SPACER DUAL SWIVEL SADDLE
4
G5007994
–
CABLE TIE
1
N75180
–
ELBOW 45 SW JIC4-M, JIC4-F STL
1
3936876
–
GASKET CUMMINS
1
N55828-06
–
TERMINAL BOOT
PAGE 2 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
MATERIAL REQUIRED PER VEHICLE
QTY
PART NO
REV.
DESCRIPTION
LEVEL 2
12
N71311
–
WIRE CLAMPING CABLE TIE (FIRE SUPP LTD WIRE)
A
LOCTITE THREAD SEALANT WHITE
(cartridge of 50 ml)
SHOP SUPPLIES
5 ml
N37086
2
N30734
–
CAP NUT F-JIC-4 (Re-usable step 1.43)
To order, please contact [email protected]
Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808
Specify document number, quantity of parts required and shipping address.
PAGE 3 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
CLIENT
ORDER
ROAD NUMBER
APS5370E
VIN (2NVY/4RKY...)
FROM
TO
FROM
TO
QTY
Academy Busline - New Jersey
LA13
—
—
L82J4G9775611
L82J5G9775620
10
Academy Busline - New Jersey
LC95
—
—
L82J2L9777559
L82J9L9777560
2
Airdrie Transit - Alberta
L759
—
—
L82U0D3000928
L82U0D3000928
1
Airdrie Transit - Alberta
LD26
—
—
S92J9L3752852
S92J0L3752853
2
Airdrie Transit - Alberta
LD27
—
—
L82J3L3752854
L82J7L3752856
3
Airdrie Transit Alberta
LB10
3718
3718
L82J1J9776464
L82J1J9776464
1
Airdrie Transit Alberta
LC17
3725
3726
L82J3K3751850
L82J5K3751851
2
Ames Transportation Agency - Iowa
L707
660
661
S92U5C4500159
S92U1C4500160
2
Ames Transportation Agency - Iowa
L904
6101
6104
S92J1G9775221
S92J7G9775224
4
Austin - CMTA - Texas
L635
5001
5001
S92U7C4500163
S92U7C4500163
1
Austin - CMTA - Texas
L636
5002
5022
S92U1D4500306
S92U0D4500328
21
Austin - CMTA - Texas
L704
5051
5068
L82J7E4500471
L82J2E4500488
18
Austin - CMTA - Texas
LA17
5101
5107
S92J2H9775763
S92J3H9775769
7
Austin - CMTA - Texas
LA18
5151
5158
L82J0H9775770
L82J3H9775777
8
Barrie Ontario - Metrolinx
L878
1501
1504
L82JXF3001691
L82J6F3001719
4
Barrie Ontario - Metrolinx
L955
1601
1604
L82J7G9775408
L82J9G9775412
4
Barrie Ontario - Metrolinx
LA31
1701
1705
L82J0H9775817
L82J2H9775821
5
Barrie Ontario - Metrolinx
LA49
1706
1713
L82J7H3750855
L82J4H3750862
8
BC Transit - BCT - British Columbia
L604
9434
9434
L82U5C3000597
L82U5C3000597
1
BC Transit - BCT - British Columbia
L735
9435
9440
L82U4C3000848
L82U8C3000853
6
BC Transit - BCT - British Columbia
L736
9441
9446
L82U8D3000854
L82U7D3000859
6
Belleville Transit - Ontario
L702
—
—
L82U4D3000706
L82U4D3000706
1
Belleville Transit - Ontario - Metrolinx
LD69
—
—
L82J4M3752914
L82JXM3752917
4
Bow Valley Transit - Alberta
LB86
N/A
N/A
L82J8K9777001
L82J1K9777003
3
Bow Valley Transit - Alberta
L712
5
6
L82U6C3000804
L82U8C3000805
2
Bow Valley Transit - Alberta
L993
—
—
L82JXG3750329
L82J6G3750330
2
Bow Valley Transit - Alberta
LA26
—
—
L82J4H3750473
L82J4H3750473
1
Bow Valley Transit - Alberta
LA28
—
—
L82J6H9776308
L82J4H9776310
3
Brampton - Ontario
L789
1401
1408
L82J4E3001216
L82J1E3001223
8
Brampton - Ontario
L816
1409
1415
L82J3E3001224
L82J9E3001230
7
Brampton - Ontario
L864
1501
1510
L82JXF3001500
L82J6F3001509
10
Brampton - Ontario
L865
1511
1519
L82JXF3001514
L82J9F3001522
9
Brampton - Ontario
L942
1601
1613
L82J6G3750070
L82J4G3750083
13
Brampton - Ontario
L941
1614
1623
L82J1G3750123
L82J2G3750132
10
Brampton Ontario
LC23
1901
1907
L82J3K3751878
L82J9K3751884
7
Brampton Ontario
LC54
1908
1916
L82J0K3751885
L82JXK3751893
9
Brantford - Ontario
L718
10123
10125
L82U5C3000826
L82U9C3000828
3
Brantford - Ontario
L928
10151
10153
L82J7F3001793
L82J0F3001795
3
Brantford - Ontario
LA03
10161
10612
L82J0G3750369
L82J7G3750370
2
Brantford - Ontario
LB64
101808
101810
L82J2J3751465
L82J6J3751467
3
Burlington - Ontario
L887
7017-15 7025-15
L82J7F3001681
L82J8F3001723
9
Burlington - Ontario
LB35
7033-18 7036-18
L82J9J3751432
L82J0J3751433
2
PAGE 4 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
CLIENT
ORDER
Burlington Ontario - metrolinx
Calgary Transit - Alberta
Cape Breton Nova Scotia
ROAD NUMBER
APS5370E
VIN (2NVY/4RKY...)
FROM
TO
QTY
FROM
TO
LC18
1901
1907
L82J9K3752095
L82J0K3752101
7
L709
8181
8200
L82UXC3000806
L82U3C3000825
20
LA12
7092
7093
L82J8H3750587
L82JXH3750588
2
Cape Breton Nova Scotia
LB92
7112
7113
L82J3K3751766
L82J5K3751767
2
Cape Breton Nova Scotia
LC90
—
—
L82J1L3752383
L82J1L3752383
1
Cape Breton Nova Scotia
LD22
N/A
N/A
L82J7L3752632
L82J7L3752632
1
Capital Area Rural Transportation System
(CARTS)
L980
—
—
L82J1G9775565
L82J9G9775569
3
Cold Lake
LA99
5013
5014
L82J7J3751302
L82J9J3751303
2
Duke University - North Carolina
L938
—
—
L82L8G9775399
L82L0G9775400
2
Duke University - North Carolina
LA38
—
—
L82L9H9775994
L82L9H9775994
1
Duke University - North Carolina
LA39
—
—
S92LXH9775995
S92LXH9775995
1
Durham Region Transit Ontario - Metrolinx
L872
8551
8553
L82J0F3001523
L82J4F3001525
3
Durham Region Transit Ontario - Metrolinx
L888
8554
8559
L82J2F3001703
L82J1F3001708
6
Durham Region Transit Ontario - Metrolinx
L996
8560
8563
L82J1G3750414
L82J7G3750417
4
Durham Region Transit Ontario - Metrolinx
LA19
8564
8565
L82J9G3750418
L82J0G3750419
2
Durham Region Transit Ontario - Metrolinx
LA50
8566
8578
L82JXH3750901
L82J1H3750916
13
Durham Region Transit Ontario - Metrolinx
LB11
8579
8589
L82J2H9776354
L82J0H9776367
11
Durham Region Transit Ontario - Metrolinx
LB36
6100
6112
L82J2J3751417
L82J7J3751431
13
Durham Region Transit Ontario - Metrolinx
LB60
7100
7103
L82J5J3751539
L82J5J3751542
4
Durham Region Transit Ontario - metrolinx
LC36
6113
6116
L82J2K3752102
L82J8K3752105
4
Durham Region Transit Ontario - Metrolinx
LC62
9100
9105
S92J7L3752333
S92J6L3752338
6
Durham Region Transit Ontario - Metrolinx
LD57
6117
6119
L82J8L9777775
L82J1L9777777
3
Fredericton - New Brunswick
L688
8113
8113
L82U8C3000643
L82U8C3000643
1
Fredericton - New Brunswick
L812
—
—
L82J4E3001202
L82J4E3001202
1
Fredericton - New Brunswick
L836
8143
8143
L82J9E3001390
L82J9E3001390
1
Fredericton - New Brunswick
L901
8151
8151
L82J7F3001602
L82J7F3001602
1
Fredericton - New Brunswick
L968
8161
8162
L82J1G3750218
L82J3G3750219
2
Fredericton - New Brunswick
LA15
8171
8174
L82J1H3750589
L82J1H3750592
4
Fredericton - New Brunswick
LA33
8181
8184
L82J6H3750944
L82J1H3750947
4
Grand River Transit - GRT - Ontario
L668
21201
21220
L82U6C3000737
L82UXC3000756
20
Grande Prairie Alberta
L834
—
—
L82J7E3001386
L82J2E3001389
4
Guelph - Ontario
L715
234
235
L82U3C3000792
L82U5C3000793
2
Guelph - Ontario
L835
240
243
L82J0E3001391
L82J6E3001394
4
Guelph - Ontario
L927
244
247
L82J1F3001756
L82J9F3001763
4
Guelph - Ontario
L985
248
251
L82J7G3750255
L82J2G3750258
4
Guelph - Ontario
LA54
252
275
L82J1H3750849
L82J0H3750891
24
Guelph Ontario
LC88
276
280
L82J8L3752378
L82JXL3752382
5
Halifax - Nova Scotia
L693
526
534
L82U8C3000657
L82U7C3000665
9
Halifax - Nova Scotia
L710
1160
1161
L82U7C3000780
L82U9C3000781
2
Halifax - Nova Scotia
L708
742
761
S92UXC3000782
S92U3C3000803
20
Houston - Texas
L737
1510
1510
S92U4D4500297
S92U4D4500297
1
Houston - Texas
L755
1511
1579
S92U4D4500333
S92U8D4500402
69
PAGE 5 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
CLIENT
ORDER
ROAD NUMBER
FROM
TO
APS5370E
VIN (2NVY/4RKY...)
FROM
TO
QTY
Kingston - Ontario
LB34
1821
1841
L82J3J3751412
L82J0J3751416
5
Kingston - Ontario Metrolinx
L880
1502
1502
L82JXF3001786
L82JXF3001786
1
Kingston - Ontario Metrolinx
L925
1504
1510
L82J5F3001808
L82J5F3001811
4
Kingston - Ontario Metrolinx
L889
1687
1689
L82J1G3750252
L82J5G3750254
3
Kingston - Ontario Metrolinx
L954
1683
1686
L82J4G3750259
L82J4G3750262
4
Kingston - Ontario Metrolinx
LA60
1825
1837
L82J7H3750922
L82J8H3750931
6
Kingston - Ontario Metrolinx
LA59
1803
1818
L82JXH3750932
L82J4H3750943
11
Kingston Ontario - metrolinx
LB68
1901
1901
L82J1K3751913
L82J1K3751913
1
Kingston Ontario - metrolinx
LB69
1920
1951
L82J3K3751914
L82J0K3751918
5
Kingston Ontario - Metrolinx
LD74
2106
2106
L82J4M3752864
L82J4M3752864
1
Kingston Ontario - Metrolinx
LD65
2101
2105
L82J6M3752865
L82J3M3752869
5
Lethbridge - Alberta
L868
—
—
L82J2F3001510
L82J2F3001510
1
Lethbridge - Alberta
L997
181
186
L82J5G9775570
L82JXG9775578
6
Lethbridge Alberta
LB95
193
198
L82J1K3751894
L82J0K3751899
6
LYNX - Florida
L785
—
—
S92L6E4500505
S92L8E4500506
2
Milton - Ontario
LB33
1804
1804
L82J7J3751543
L82J7J3751543
1
Milton - Ontario - Metrolinx
L884
1701
1702
L82J0G3750338
L82J2G3750339
2
Milton - Ontario - Metrolinx
LA51
1801
1803
L82J3H3750917
L82J7H3750919
3
Milton Ontario - Metrolinx
LC71
1901
1902
L82J1K3752270
L82J3K3752271
2
Milton Ontario - Metrolinx
LD62
2001
2001
L82J2L9777769
L82J2L9777769
1
Minnesota Valley Transit Authority - MVTA
L706
4252
4258
L82U4C4500127
L82UXC4500133
7
Moncton (Codiac) - New Brunswick
LA06
—
—
L82J3G9775552
L82JXG9775564
9
Moncton (Codiac) - New Brunswick
LA42
—
—
L82J8H9776066
L82J0H9776076
11
Moncton (Codiac) - New Brunswick
LA58
—
—
L82J2J9776389
L82J2J9776389
1
Moncton (Codiac) - New Brunswick
LB84
N/A
N/A
L82J3K9777004
L82J3K9777004
1
MTD - Santa Barbara, California
L730
—
—
S92J8E4500567
S92J1E4500569
3
NFTA - Buffalo, New York
LA30
1717
1724
L82J8H9775838
L82J5H9775845
8
NFTA - Buffalo, New York
LB21
1817
1824
L82J9J9776518
L82J8J9776526
8
Niagara Falls - Ontario
L652
—
—
S92U3C3000607
S92U6C3000617
11
Niagara Falls - Ontario
L653
—
—
L82U9C3000618
L82U9C3000621
5
Niagara Falls - Ontario
L987
1601
1604
L82J6G3750344
L82J1G3750347
4
Niagara Falls Ontario - 60' metrolinx
LB98
1935
1936
S92J9K3752106
S92J0K3752107
2
Niagara Falls Ontario - 60' metrolinx
LC61
1937
1938
S92J2K3752108
S92J4K3752109
2
Niagara Falls Ontario - Metrolinx
LA97
1805
1808
L82J0J3750993
L82J6J3750996
4
Niagara Falls Ontario - Metrolinx
LB13
1811
1811
L82J8J3750997
L82J8J3750997
1
Niagara Falls Ontario - Metrolinx
LA98
1809
1810
S92J7J3751003
S92J9J3751004
2
Niagara Falls Ontario - metrolinx
LC89
1930
1934
L82J2L9777528
L82J4L9777532
5
Niagara Falls Ontario - Metrolinx
LD63
2112
2115
L82J5L9777765
L82J0L9777768
4
Niagara Falls Ontario - Metrolinx
LD53
2116
2119
S92J7L9777761
S92J2L9777764
4
Niagara Parks Commission - Ontario
L685
—
—
S92U9C3000644
S92U8C3000652
9
Niagara Parks Commission - Ontario
L656
—
—
L82U0C3000653
L82U2C3000654
2
North Bay - Ontario
L895
784
785
L82J7F3001678
L82J9F3001679
2
PAGE 6 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
CLIENT
ORDER
ROAD NUMBER
APS5370E
VIN (2NVY/4RKY...)
FROM
TO
FROM
TO
QTY
North Bay - Ontario
L979
786
787
L82J4G3750312
L82J6G3750313
2
North Bay - Ontario
LB48
788
790
L82J7J3751395
L82J0J3751397
3
North Bay Ontario - metrolinx
LC38
792
793
L82J3K3752092
L82J7K3752094
2
North Bay Ontario - Metrolinx
LD52
794
794
L82J0L9777771
L82J0L9777771
1
Oakville Ontario - Metrolinx
L874
—
—
L82J6F3001526
L82JXF3001531
6
Oakville Ontario - Metrolinx
L881
—
—
L82J2F3001717
L82J8F3001740
5
Oakville Ontario - Metrolinx
L945
—
—
L82J9G3750211
L82JXG3750217
7
Orillia Ontario - Metrolinx
L965
1722
1724
L82J3G3750320
L82J7G3750322
3
Orillia Ontario - Metrolinx
LA61
1825
1826
L82J2J3751031
L82J4J3751032
2
Peterborough - Ontario
L870
61
63
L82JXF3001612
L82J3F3001614
3
Peterborough - Ontario
L919
64
66
L82J6F3001767
L82JXF3001769
3
Peterborough - Ontario
L966
67
71
L82J2G3750230
L82JXG3750234
5
Peterborough - Ontario
LA41
7217
7617
L82J1H3750706
L82J3H3750710
5
Peterborough - Ontario
LB20
7819
8019
L82J2K3751919
L82J0K3751921
3
Peterborough Ontario - Metrolinx
LD72
—
—
L82J4M3752993
L82J3M3752998
6
Red Deer - Alberta
L726
—
—
L82UXC3000840
L82U1C3000841
2
Red Deer - Alberta
L772
1106
1108
L82J2E3001120
L82J6E3001122
3
Red Deer - Alberta
L813
10008
10009
L82J2E3001361
L82J4E3001362
2
Red Deer - Alberta
L869
—
—
L82J9F3001570
L82J0F3001571
2
Red Deer - Alberta
L926
—
—
L82J2F3001796
L82J4F3001797
2
Regina - Saskatchewan
L748
655
662
L82U3D3000874
L82U0D3000881
8
Regina - Saskatchewan
L807
671
685
L82J8E3001137
L82J2E3001151
15
Regina - Saskatchewan
L892
686
691
L82J5F3001484
L82J4F3001489
6
Regina - Saskatchewan
L949
692
696
L82J3G3750205
L82J0G3750209
5
Regina - Saskatchewan
L992
—
—
L82J6G3750294
L82J3G3750298
5
Regina - Saskatchewan
LA44
814
829
L82J0H3750776
L82J7H3750791
16
Regina - Saskatchewan
LB16
830
830
L82J0H3750793
L82J0H3750793
1
Regina - Saskatchewan
LB17
831
831
L82J2H3750794
L82J2H3750794
1
Regina - Saskatchewan
LB18
832
832
L82J4H3750795
L82J4H3750795
1
Sarnia Ontario
L873
151
152
L82J0F3001599
L82J0F3001600
2
Sarnia Ontario
L883
153
153
L82J4G3750021
L82J4G3750021
1
Sarnia Ontario
L963
162
162
L82J7G3750305
L82J7G3750305
1
Sarnia Ontario
LA36
171
172
L82J8H3750752
L82JXH3750753
2
Sarnia Ontario - Metrolinx
LD56
201
202
L82J7M3752874
L82J9M3752875
2
Saskatoon - Saskatchewan
L690
1201
1204
L82U6C3000690
L82U1C3000693
4
Saskatoon - Saskatchewan
L831
1401
1405
L82J7E3001307
L82J9E3001311
5
Saskatoon - Saskatchewan
L894
1501
1510
L82J0F3001490
L82J7F3001499
10
Saskatoon - Saskatchewan
L953
1601
1610
L82J9G3750158
L82JXG3750167
10
Saskatoon - Saskatchewan
LA29
1701
1711
L82J7H9775846
L82JXH9775856
11
Saskatoon - Saskatchewan
LA92
1718
1732
L82J0H9776319
L82J8H9776343
15
Saskatoon - Saskatchewan
LB73
1901
1907
L82J6K9776977
L82J1K9776983
7
Sault Ste. Marie Ontario
L934
—
—
L82JXG3750038
L82JXG3750038
1
PAGE 7 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
CLIENT
ORDER
ROAD NUMBER
FROM
APS5370E
VIN (2NVY/4RKY...)
TO
FROM
TO
QTY
Sault Ste. Marie Ontario
LC06
—
—
L82J3K3751900
L82J5K3751901
2
St. Catharines Ontario - Metrolinx
L879
1501
1504
L82J4F3001587
L82J4F3001590
4
St. Catharines Ontario - Metrolinx
L898
1560
1560
S92J4F3001663
S92J4F3001663
1
St. Catharines Ontario - Metrolinx
L882
1601
1605
L82J9G3750225
L82J9G3750229
5
St. Catharines Ontario - Metrolinx
LB06
1860
1862
S92J1J3751000
S92J5J3751002
3
St. Catharines Ontario - Metrolinx
LB09
1740
1740
L82J6J3751033
L82J6J3751033
1
St. Catharines Ontario - Metrolinx
LA62
1801
1813
L82J8J3751034
L82J4J3751046
13
St. Catharines Ontario - metrolinx
LC84
2040
2043
L82J6L9777533
L82J1L9777536
4
St. Catharines Ontario - Metrolinx
LD54
2140
2140
S92J8L9777770
S92J8L9777770
1
St. Catharines Ontario - Metrolinx
LD67
2101
2112
L82J8M3752981
L82J2M3752992
12
St. John - New Brunswick
L871
40585
40586
L82J8F3001592
L82JXF3001593
2
St. John - New Brunswick
L939
40687
40687
L82J0G3750078
L82J0G3750078
1
St. John - New Brunswick
LB05
38888
38899
L82J8J3750983
L82J1J3750999
12
St. John’s - Newfoundland
L687
1201
1209
L82U7C3000598
L82U2C3000606
9
St. John’s - Newfoundland
L731
1310
1314
L82U3C3000842
L82U2C3000847
5
St. John’s - Newfoundland
L808
1415
1419
L82J4E3001152
L82J1E3001156
5
St. John’s - Newfoundland
L875
1520
1525
L82JXF3001478
L82J3F3001483
6
St. John’s - Newfoundland
L930
1626
1630
L82J7F3001826
L82J9F3001830
5
Stratford - Ontario
L752
—
—
L82U9D3000863
L82U9D3000863
1
Stratford - Ontario
L893
—
—
L82J9F3001584
L82J0F3001585
2
Stratford - Ontario
LB19
—
—
L82J3J3751183
L82J5J3751184
2
Stratford Ontario - Metrolinx
LD66
—
—
L82JXM3752870
L82J5M3752873
4
Sudbury - Ontario
L740
831
833
L82U1D3000887
L82U5D3000889
3
Sudbury - Ontario
L890
851
855
L82JXF3001609
L82J6F3001641
5
Sudbury - Ontario
L994
861
865
L82J1G3750364
L82J9G3750368
5
Sudbury - Ontario
LA46
871
873
L82J1H3750821
L82J5H3750823
3
Sudbury - Ontario
LB27
881
883
L82J9J3751382
L82J2J3751384
3
Thunder Bay - Ontario
L739
—
—
L82U3D3000860
L82U7D3000862
3
Thunder Bay - Ontario
L806
—
—
L82J6E3001170
L82J8E3001171
2
Thunder Bay - Ontario
L863
—
—
L82J8F3001558
L82J6F3001560
3
Thunder Bay Ontario - Metrolinx
L944
—
—
L82J6G3750084
L82JXG3750086
3
Thunder Bay Ontario - Metrolinx
LA01
—
—
L82J5H3750448
L82J7H3750449
2
Thunder Bay Ontario - Metrolinx
LA57
—
—
L82J8H3750895
L82J8H3750928
12
Timmins - Ontario
L720
12-98
12-98
L82U0C3000829
L82U0C3000829
1
Timmins - Ontario
L839
—
—
L82J8E3001395
L82J8E3001395
1
Timmins - Ontario
L995
—
—
L82JXG3750377
L82JXG3750377
1
Timmins - Ontario Metrolinx
LD70
—
—
L82J2M3752913
L82J2M3752913
1
Timmins Ontario
LB07
—
—
L82J1J3751005
L82J3J3751006
2
Timmins Ontario
LC02
—
—
L82JXK3751926
L82JXK3751926
1
Toronto Transit Commission - TTC - Ontario
L729
9000
9000
S92U9D3000905
S92U9D3000905
1
Toronto Transit Commission - TTC - Ontario
L738
9001
9026
S92J6D3001094
S92J7D3001119
26
Toronto Transit Commission - TTC - Ontario
L777
9027
9152
S92J7E3001123
S92J6E3001372
126
PAGE 8 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
CLIENT
ORDER
Toronto Transit Commission - TTC - Ontario
Toronto Transit Commission - TTC - Ontario
Toronto Transit Commission - TTC - Ontario
ROAD NUMBER
APS5370E
VIN (2NVY/4RKY...)
TO
QTY
FROM
TO
FROM
L859
8400
8400
L82J5F3001405
L82J5F3001405
1
L860
8401
8504
L82J0F3001554
L82JXF3001805
104
L937
8510
8617
L82J9G3750001
L82J3G3750401
108
Toronto Transit Commission - TTC - Ontario
L998
8620
8716
L82J3H3750545
L82J4H3750683
97
Toronto Transit Commission - TTC - Ontario
LA68
8920
8964
L82J6H3750796
L82JXH3750848
45
Toronto Transit Commission - TTC - Ontario
LA69
9200
9239
L82J9J9776390
L82JXJ9776429
40
Toronto Transit Commission - TTC - Ontario
LB45
3100
3179
L82J8J3751163
L82J8J3751244
80
Toronto Transit Commission - TTC - Ontario
LB28
3180
3329
L82J0J9776584
L82J4J9776815
150
Toronto Transit Commission - TTC - Ontario
LB75
3330
3369
L82J6J9776816
L82J5J9776886
40
Toronto Transit Commission - TTC - Ontario
LA67
8720
8919
L82J4H9775996
L82J3H9776248
200
University of Alabama - Alabama
L671
7024
7025
L82U5C4500119
L82U1C4500120
2
University of Alabama - Alabama
L727
7026
7027
L82U4D4500310
L82U6D4500311
2
University of Alabama - Alabama
L787
7028
7029
L82J2E4500507
L82J4E4500508
2
University of Alabama - Alabama
L902
7030
7030
L82J2F4500993
L82J4F4500994
2
University of Alabama - Alabama
L961
7032
7033
L82J7G9775294
L82J9G9775295
2
University of Alabama - Alabama
LA02
7034
7037
L82J8G9775546
L82JXG9775550
4
Welland Ontario - Metrolinx
L866
—
—
L82J9F3001648
L82J9F3001648
1
Welland Ontario - Metrolinx
L933
—
—
L82J1G3750011
L82J1G3750011
1
Welland Ontario - Metrolinx
L991
—
—
L82J9G3750287
L82J9G3750287
1
Welland Ontario - Metrolinx
LA52
—
—
L82J2H3750911
L82J4H3750912
2
Welland Ontario - Metrolinx
LA93
—
—
L82J6H3750913
L82J6H3750913
1
Welland Ontario - metrolinx
LC19
—
—
L82J2K3751922
L82J4K3751923
2
Welland Ontario - metrolinx
LC37
—
—
L82J6K3751924
L82J8K3751925
2
Welland Ontario - metrolinx
LC85
—
—
L82J0L9777527
L82J0L9777527
1
Whitehorse - Yukon
LA04
—
—
L82J2G3750390
L82J4G3750391
2
Whitehorse - Yukon
LB03
—
—
L82J9H9776352
L82J0H9776353
2
Windsor - Ontario
LB24
8025
8026
L82JXJ3751424
L82J1J3751425
2
Windsor Ontario - Metrolinx
L886
570
577
L82J8F3001818
L82J5F3001825
8
Windsor Ontario - Metrolinx
LA56
578
601
L82J5J3751007
L82J0J3751030
24
Windsor Ontario - metrolinx
LC21
8027
8045
L82J3L9777540
L82J0L9777558
19
Woodstock - Ontario
L832
—
—
L82J9E3001342
L82J9E3001342
1
Woodstock - Ontario
L923
15-16
15-16
L82J9F3001746
L82J9F3001746
1
Woodstock - Ontario
LA08
17-08
17-08
L82J3H3750514
L82J3H3750514
1
Woodstock - Ontario
LB04
18-04
18-14
L82J3H9776363
L82J5H9776364
2
PAGE 9 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
WARNING
FOLLOW YOUR INTERNAL SAFETY PROCEDURES.
PROCEDURE
Figure 1 - Original Oil Cooled Delco Generator (Some Parts Removed for Clarity)
PAGE 10 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
Figure 2 - New Air Cooled Almott Generator (Some Parts Removed for Clarity)
WARNING
Before starting any work on the vehicle, make sure the vehicle is completely and securely stationary.
WARNING
Follow your internal safety procedures.
1.1.
Park the vehicle on an even surface with the transmission on neutral.
1.2.
Apply the parking brake and set the master control switch to the stop position.
1.3.
Set the battery disconnect switch in the battery compartment to the off position.
1.4.
Disconnect the starting circuit on the control box at the rear of the vehicle and place the battery disconnect
switches in the off position.
PAGE 11 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
REMOVE GENERATOR OIL COOLING SYSTEM PARTS
CAUTION
For information on hoisting and towing of the vehicle, see section 18: hoisting and towing in the Nova Bus
maintenance manual. Use appropriate hoisting equipment for your protection and to prevent damage to
the vehicle.
1.5.
Raise the vehicle.
1.6.
Remove the dust pans.
1.7.
Disconnect the hoses coming from the generator at the engine and be careful to collect the oil.
1.8.
Remove and discard the hoses once the oil has completely drained.
Figure 3 - Drain the Oil and Discard the Hoses
PAGE 12 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
1.9.
Remove and discard the port fittings on the engine that were used for the oil hoses.
1.10.
Install a plug 3678923 into the port for the supply line. Install cap plug 4962608 and 3936876 gasket on the
oil hose.
Install cap plug
4962608 and
3936876 gasket
Remove and install
plug 3678923
Figure 4 - Remove Oil Ports Fittings
PAGE 13 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
1.11.
APS5370E
Remove the hose and the hardware for the breather hose.
Remove Hose
and Hardware
Figure 5 - Remove Hose and Hardware
1.12.
Install a plug 0444620.
Plug
Figure 6 - Installation of Plug
PAGE 14 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
REMOVE GENERATOR CABLES
1.13.
Remove and discard bracket N66892.
1.14.
Remove and discard cables N76193-01 and N80190-04.
1.15.
Remove and discard bracket N83016. Retain mounting hardware and dipstick hardware.
1.16.
Discard all hardware.
Discard bracket
N66892
Discard cable
N80190-04
Discard cable
N76193-01
Discard bracket
N83016
Keep bracket
N10322
Figure 7 - Remove Cables and Brackets
PAGE 15 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
1.17.
APS5370E
Remove the fan supply cable on alternator N76667-01. Discard bracket and hardware securing radiator fan
cable to the alternator. Retain fuse holder and fuse holder bracket.
Discard bracket
and hardware
Discard cable
N76667-01
Retain bracket
and fuse holder
Retain cable
Figure 8 - Fan Cable Removal
PAGE 16 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
GENERATOR REPLACEMENT
WARNING
Before unbolting the generator from its bracket, make sure it is held in place by a safety clip.
1.18.
Lift up the retractor arm and pulley to remove the drive belt from the generator. Keep the belt for later
reinstallation.
1.19.
Remove and retain the pulley from the old alternator, discard hardware.
1.20.
Remove the bolts attaching the generator to the engine mounting bracket.
1.21.
Remove and discard the mounting bolts, except for the shorter bolt on the street side, retain for installation
of new alternator.
1.22.
Install the new generator. Due to its size, it might be easier to install the new generator from the inside of
the bus. Use the inside engine acess door from the seats located in the interior rear of the vehicle. Torque
screws N81450 with washers 0120384 to 69 ±4 lb-ft (94 ±6 N•m). The front streetside bolt can be re-used
due to space constraints.
1.23.
Install pulley from old alternator and torque to 270 ± 26Nm. Reinstall belt. See section 09: ALTERNATOR AND
VOLTAGE REGULATOR.
Torque: 69 ±4 lb-ft
(94 ±6 N•m) (4x)
Figure 9 - Torque Generator
PAGE 17 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
INSTALLATION OF CABLES AND BRACKETS
NOTE
Use a product like NOCO NCP-2 N67314 to inhibit the corrosion on electrical connections. Whenever torque
seal is applied, it must be done after the torque is applied and after the application of the anticorrosion product.
1.24.
Install bracket N98150 on the back of the alternator.
1.25.
Install all (3) cables on the back of the alternator and leave the connection loose.
1.26.
Install split blocks to support cables and secure them to support cables.
1.27.
Install L bracket for cable going to the radiator fans.
1.28.
Torque all joints on the back of the alternator. Install red lug protector.
N16755 Screw
N17904 Lock Washer
N20779 Washer
Torque 6.5 ± 0.5 lb-ft
(9 ±1 N•m)
N94734-01 Cable
N86311-06 Clamp
N93470-02 Cover
N43233 Nut
Torque to 8.85 ± 0.5 lb-ft
(12±1N•m)
N55828-06 Boot
N107247-01 Cable
N94733-01 Cable
N86311-07 Clamp
N93466-03 Cover
N86342 Nut
Torque to 4.43 ± 0.5lb-ft
(6±1N•m)
Torque: 32 ±2 lb-ft (44 ±3 N•m)
PAGE 18 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
Cable N107247-01
N84090-05 P-clamp
N44881-02 Screw
N44887 Nut
N34500-01 Bracket
N44887 Nut
Figure 10 - Installation of Cables and Brackets
1.29.
Cut ring terminals off of regulator wires, crimp on the proper terminals and connector.
WIRE MARKER
AWG
COLOR
TERMINAL
SEAL
CONNECTOR
64-1546
14
RD
12124582
15324981
12010996
WIRE MARKER
AWG
COLOR
TERMINAL
SEAL
CONNECTOR
64-2096
16
WH
12124580
15324981
12015791
Figure 11 - Crimp Terminals and Connectors
PAGE 19 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
1.30.
APS5370E
Secure routing with (2) P-clamps at back of alternator.
N44881-02 Bolt
N44887 Nut
N84090-01 Clamp
(if required)
N84090-01 Clamp
G5007994 Tie-wraps
N44881-02 Bolt
N44887 Nut
N84090-01 Clamp
Figure 12 - Secure the Harness
1.31.
Secure power cable for radiator fans on the fuse holder. Torque lug on fuse holder to 8 ±0.5 lb-ft (11 ±1 N•m).
1.32.
Before installing the new bracket N92950, make sure that the bolt head for the breeze clamp on the thermostat
hose beside will be accessible (reposition it if required).
1.33.
Install new bracket N92950 and Reuse hardware from old bracket.
1.34.
Secure cables with provided P-Clamps and M6 lock nuts.
1.35.
Install dipstick on the bracket. Use new bolt N44881-02 and nut N44887 if required.
Rotate if required
N44881-02 Bolt
N44887 Nut
N84090-05 Clamp
Install bracket N92950
Figure 13 - Installation of Bracket
PAGE 20 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
1.36.
Connect cables to junction blocks and torque.
1.37.
Install new cables N94734-01 and N94773-01. Use the white tapes for proper positioning lined up with the
supports.
1.38.
Install P-Clamps and stand-offs on the engine cradle to support cable routing.
1.39.
Secure P-Clamps in the lower bracket already installed on the engine.
N56836 Swivel
G5007994 Tie Wrap
N17543 Bolt
N44887 Nut
N84090-05 Clamp
N17543 Bolt
N44887 Nut
N48107 Bushing
N84090-05 Clamp
Torque: 22 ±2lb-ft (31 ±3N•m)
Figure 14 - Installation of Cables and P-clamps
1.40.
Install new dual clamp ties N37749 on power cables.
N37749 Dual Tie
Figure 15 - Installation of Dual Clamp tie
PAGE 21 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
1.41.
APS5370E
Secure harness with tie wraps along power cables.
N37749 Dual Tie
Figure 16 - Installation of Dual Clamp tie
1.42.
If required and not already present, install the angled fitting N75180 to re-orient the Cummins coolant vent
line to avoid contact with the power cables.
1.43.
Undo the fitting and drain excess coolant from the vent line into a bucket. Temporarily cap the engine head
with cap nut N30734 if required until angled fitting is installed.
Install fitting
Figure 17 - Installation of Fitting
PAGE 22 OF 23
NQF772001 VERSION 3
SERVICE PRODUCT
IMPROVEMENT
APS5370E
NOTE
Clean terminals and use a product like NCP-2 N67314 to inhibit the corrosion on electrical connections.
Whenever torque seal is applied, it must be done after the torque is applied and after the application of the
anticorrosion product.
1.44.
The vehicle can be put back into service.
PAGE 23 OF 23
NQF772001 VERSION 3