KC-2260
Service Bulletin Details
Public Details for: KC-2260
Volvo chassis - timing gear plate repair
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3/31/23, 10:41 AM Article Volvo Chassis - Timing Gear Plate Repair Internal Content 2018 vgt and newer Information This solution provides supplementary information to be used when installing a Timing Gear Plate with Integrated Seal. Repair Criteria For inspection procedures and repair criteria, refer to TSB V-212-001 Timing Gear Plate, Inspection in Impact. Tools • For Turbo Compound: A new Turbo Component Support Tool has been developed. This tool is designed to support the TC unit in place while performing TGP Repair. Tool Part Number 88800826. For additional information, see Tool Bulletin STB23-005V and the Trucks Academy Video. • A list of other tools required can be found on the Job Aid included at the end of this solution. Parts • PART KITS have been developed to include all necessary parts for a complete repair. New Seal Conditioner will be included in all kits (instructions for seal condition application below): VGT Engines: Spare Parts Kit 24459407 Turbo Compound Engines: Spare Parts Kit 24459389 ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD3?pyActivity=%40basec… 1/6 3/31/23, 10:41 AM Article Repair The timing gear plate replacement procedure in Impact should be utilized for this repair in addition to the supplementary installation steps for application of the seal conditioner below. The Impact procedure is Operation 2152-03-03-05 Timing Gear Plate, Replacement - Transmission and Clutch Removed. IMPORTANT: Loosening of the rocker shaft and overhead adjustment IS NOT REQUIRED when following the Impact instructions. There are new steps included in the Impact procedure for setting gear backlash. Seal Conditioner Application 1. Clean engine block TGP seal mating surface of any oil, grease, dirt. Inspect and clean the TGP bolt holes in rear of the engine block. 2. Apply a LIGHT FILM of the seal conditioner (included in the part kit) with a gloved finger to the TGP mating seal surface of the block. Avoid getting conditioner in bolt holes. Remove any excess seal conditioner from bolt holes. IMPORTANT: To keep conditioner from contaminating the T-joints, conditioner should not be applied beyond the corresponding dowel or bolt holes in the block. The correct application pattern is shown below: ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD3?pyActivity=%40basec… 2/6 3/31/23, 10:41 AM Article 2a. IMPORTANT: For a turbo compound engine, grease should be applied to the surface of the TC unit. ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD3?pyActivity=%40basec… 3/6 3/31/23, 10:41 AM Article 3. Install the TGP on the engine block per the Impact procedure. Remove any excess seal conditioner from T-joints. 4. Refer to the Impact operation for installation of timing gears and set-up procedures. 5. Prior to the installation of the flywheel housing (FWH) onto the TGP, clean the FWH mating surface of any oil, grease, dirt. Inspect and clean the TGP bolt holes in the FWH. 6. Complete the installation of the flywheel housing onto the engine following the procedure in Impact. 7. After the flywheel housing has been reinstalled, wipe away any excess conditioner from the joints. Job Aid A Job Aid outlining repair times, document information, and a tool list can UI ; Live be found below (click on the pictures to expand to a larger size) https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD3?pyActivity=%40basec… 4/6 3/31/23, 10:41 AM Article Warranty Information Warranty Information can be found in the Warranty Operations Manual, 6.2.1.1 - TIMING GEAR PLATE - Clean Claim Template. Log in to TDP prior to clicking the link. Additional Information • Use of recommended oils is advised. The Recommended Oil List can be found in Impact or by clicking here. ; Tags Live UI volvo tgp oil leak timing gear plate Categories https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD3?pyActivity=%40basec… 5/6 3/31/23, 10:41 AM Article Make and Model > Volvo > VNL Make and Model > Volvo > VNR Make and Model > Volvo > VNX Make and Model > Volvo > VAH Make and Model > Volvo > VHD Powerplant > Volvo > D11 Powerplant > Volvo > D13 Vehicle System > Engine Related links and attachments No links or attachments available Feedback Give feedback to help improve the content of this article ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD3?pyActivity=%40basec… 6/6 3/31/23, 10:46 AM Infotree Warranty Operations Manual Put your search topic here... N Canada, United States, Latin America Index Back - TIMING GEAR PLATE - Clean Claim Template Documents RO'S OPEN MARCH 6, 2023 AND AFTER: Timing Gear Plate Warranty Approval The timing gear plate follows the major component coverage. Resources & References For further information on timing gear plate repairs & documentation, please reference the following in IMPACT and/or CBR: Technical Service Bulletin 212-001 - Timing Gear Plate, Inspection Detailed repair procedure instructions - 2152-03-03-05 Timing Gear Plate, Replacement Claim Filing Instructions Claim Type: Vehicle Warranty Main Labor Operations: 2152-03-02-04 Timing Gear Plate, Replacement Note: SRT includes labor for R/R of the transmission, clutch, flywheel, flywheel housing, etc. 1700-16-03-01 Diagnostic Time Standard Diagnostic Time for this repair is 2 hours. Causal Part: Use applicable causal part from Impact referencing the VIN and Function Group 215 – Timing Gears Remarks Tab: Fill in the complaint, cause and correction sections describing the details of the failure. Attachments Tab: Warranty requires 3 pictures be attached to the claim See attachment - Timing Gear Plate for examples Exclusions & Limitations Failure to attach quality pictures to the claim that clearly illustrate the issue may result in claim denial. Warranty will only cover timing gear plate claims on active leaks. To verify if you have an active leak reference TSB 212-001 Timing Gear Plate, Inspection. Comeback repairs due to improper plate installation are non-warrantable. ALL RO'S OPENED PRIOR TO 3/6/2023 FOLLOW INSTRUCTIONS BELOW: Quick Reference guide to CBR documents and Bulletins (more info can be found in Impact and CBR): FSB 215-003, Timing Plate Flange Screw- When replacing a timing gear plate, the bolts must be replaced. File claims using the recommended labor code: 2152-03-02-04 Timing Gear Plate, Replacement (Includes labor for R/R of the transmission, clutch, flywheel, flywheel housing, etc.) https://securemobile.volvo.com/InfoTree/infotree-ui/#/browse/content?portal=browse&function=IcMdfbyv&filter=8yasMdqJ&lang=en-US&id=38022 1/2 3/31/23, 10:46 AM Infotree PARTS: Impact FG 215 NOTES: All diagnostic time and related test must be claimed under labor code 1700-16-03-01 Diagnostic Time If the timing gear plate needs to be resealed, warranty claim may be submitted if the vehicle has coverage that lists the following items “Gaskets, Seals, O Rings, and Silicon Sealant”. A warranty claim may be filed if there is fretting or material defect on the timing plate that will keep the plate from sealing under major component coverage. For this example, a clear picture of the fretting must be attached to the claim. Effective with RO’s opened November 28, 2022, all timing gear plate repairs require pre-authorization to be considered for Warranty reimbursement. To request pre-authorization, please open a Warranty Argus Case: • Enter “Timing Gear Plate” in the Description field • Use Function Group 2153 • Describe symptoms • Attach pictures clearly illustrating the issue NON-WARRANTABLE FAILURES If the plate needs to be resealed the repair is only covered under standard coverage and purchased coverage that contains the following items “Gaskets, Seals, O Rings, and Silicon Sealant”. This type of repair not covered under major component coverage. Timing Gear Plate claims submitted without pre-authorization are not eligible for warranty reimbursement. All information for internal use only https://securemobile.volvo.com/InfoTree/infotree-ui/#/browse/content?portal=browse&function=IcMdfbyv&filter=8yasMdqJ&lang=en-US&id=38022 2/2