TJ33358
Service Bulletin Details
Public Details for: TJ33358
Replacement of erad components.
- 2022 - 2021 - 2020 - 2019 - 2018 - 2017 - 2016 -
Models from 2022
2022 VOLVO S90 |
2022 VOLVO V90 |
2022 VOLVO V90CC |
Models from 2021
2021 VOLVO S90 |
2021 VOLVO V90 |
2021 VOLVO V90CC |
Models from 2020
2020 VOLVO S90 |
2020 VOLVO V90 |
2020 VOLVO V90CC |
Models from 2019
2019 VOLVO S90 |
2019 VOLVO V90 |
2019 VOLVO V90CC |
Models from 2018
2018 VOLVO S90 |
2018 VOLVO V90 |
2018 VOLVO V90CC |
Models from 2017
2017 VOLVO S90 |
2017 VOLVO V90 |
2017 VOLVO V90CC |
Models from 2016
2016 VOLVO S90 |
VOLVO CAR SERVICE AND PARTS BUSINESS Technical Journal TITLE: Replacement of ERAD components REF NO: ISSUING DEPARTMENT: CAR MARKET: TJ 33358.5.0 Technical Service United States and Canada PARTNER: ISSUE DATE: STATUS DATE: 3 US 7510 Volvo Car USA 2018-09-10 2018-09-18 FUNC GROUP: FUNC DESC: 4600 Rear axle, drive shaft Page 1 of 22 “Right first time in Time” Attachment File Name PN 32240142.JPG TJI-509127-1_1_2_en-US.pdf File Size 0.1042 MB 6.1224 MB Vehicle Type Type Eng 238 238 246 256 256 BC BR BR BC BR Eng Sales Desc B1BPHEV B1FPHEV B1FPHEV B1BPHEV B1FPHEV Body Gear Steer Model Year 2018-2018 2018-9999 2018-9999 2016-9999 2018-9999 Plant Chassis range - Struc Week Range 201718-201744 201746-209952 201717-209952 201526-209952 201717-209952 CSC Customer Symptom Codes Code YR 56 53 55 AJ DL 8N D2 Description Drive mode "AWD"/Disengages automatically/Not available Drive mode "OFF ROAD"/Disengages automatically/Not available Driving, Twin Engine/Propulsion using electric motor not possible Driving, Twin Engine/Propulsion using combustion engine/Always active/Active too often Driving/Poor performance/lacks power Warning lights and chimes/Malfunction Indicator Light ("Check engine" light) indication/no indication Driving/Unusual noise/Unsure when/at all times Front/rear axle/Unusual noise Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing a minimum of 50% wastepaper and 10% post-consumer waste. © 2018 VOLVO CAR USA, LLC Technical Journal 33358.5.0 VST Operation Number VST Operation Number 98210-2 Description ERAD transmission, replacement DTC Diagnostic Trouble Codes Control Module IEM IEM Code P286F00 P286D00 Fault Type Intermittent Intermittent Rows beginning with * are modified Note! If using a printed copy of this Technical Journal, first check for the latest online version. Text DESCRIPTION: To determine if the transmission or the complete ERAD needs to be exchanged follow instructions under “Service”. Instructional film is included as attachment, mp4. The repair method is included as attachment, pdf. * Note: The ERAD (Electrical Rear Axle Drive) can almost always be repaired by replacing only the transmission. The complete ERAD rarely needs to be replaced. SERVICE: * If the customer is driving in electric mode and experiences noise from the rear that increase with vehicle speed (that corresponds to the electrical motor speed), such as whining or howling, it is an electrical motor issue. In this case the complete ERAD is to be exchanged. No DTC(s) are set for this issue. If the customer experiences hesitation when the electrical motor should be engaged or no electrical motor engagement at all, the transmission part needs to be exchanged. This fault may result in Clutch DTC(s) as indicated in the list, and a possible message in DIM (Driver Information Module) “Hybrid system failure, Service required”. *ERAD transmission is ordered according to normal routines, Prior Approval is not necessary. ERAD transmission Part No. 32240142. Note: Transmission oil is necessary to complete the repair and is not included in the repair kit. Please order in accordance with VIDA. VEHICLE REPORT: Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern area “Vehicle Report” and sub concern area “Support not needed”, use function group 4600. To view TJ attachment continue to next page. This TJ has two attachments. Page 2 of 22 2018-09-18 Technical Journal 33358.5.0 2018-09-18 Page 3 of 22 Volvo Car Customer Service Title ERAD transmission Action Issue 1 TJ Instruction VCC-509127-1 Replacement Date 2018-01 Model year 2018 2018 2018 2018 2016, 2017, 2018 Model S90 (17-) S90L V90 (17-) XC60 (18-) XC90 (16-) Reason First issue Affected vehicles Engine B4204T28, T35 B4204T28, T35 B4204T35 B4204T28, T34, T35 B4204T28, T34, T35 Materials Strip clamp Description Fixture FLOOR STAND (TO FIXTURES) Designation Plastic mallet Circlip pliers, internal Qty. 1.0 Transmission TG-81SC TG-81SC TG-81SC TG-81SC TG-81SC Materials Part No. 983750 Special tools Part No. 999 7689 999 2520 Equipment Part No. Notes Page 1 ( 19 ) Operation number: 98210-2 TJ Instruction VCC-509127-1 Page 2 ( 19 ) Color symbols Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. 1 . Used for focused component, the component with which you will do something. 2 . Used as extra colors when you need to show or differentiate additional parts. 3 . Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. 4 . Used when the component is not fully removed from the vehicle but only hung to the side. 5 . Used for standard tools and special tools. 6 . Used as background color for vehicle components. Removal Follow instructions for lifting points body frame , refer to: Specifications, mechanical 8 - Body and interior 81 - Body frame 810 - general Warning! Be prepared to collect escaping fluid. Remove the screw. TJ Instruction VCC-509127-1 Page 3 ( 19 ) Caution! The fluid must be allowed to escape until a continuous flow changes into single drops. Note! Make sure that the component is clean and free of foreign material. Remove the swarf. TJ Instruction VCC-509127-1 Page 4 ( 19 ) Install the screw. Torque: ERAD Oil drain plug , 20 Nm Remove rear axle, electric erad , refer to: Removal, replacement and installation 4 - Power transmission 46 - Rear axle, drive shafts 465 - final drive (front and rear) Special Tool: T9997689, Fixture TJ Instruction VCC-509127-1 Page 5 ( 19 ) Special Tool: T9992520, FLOOR STAND (TO FIXTURES) Remove the screw. Remove the cable harness clips. Remove the marked part. TJ Instruction VCC-509127-1 Page 6 ( 19 ) Remove the screw. Lift the marked component up Disconnect the connector. Remove the marked part. TJ Instruction VCC-509127-1 Page 7 ( 19 ) Fold marked part to one side. Turn the engine TJ Instruction VCC-509127-1 Page 8 ( 19 ) Remove the screws. Note! Make sure that locating studs remains in the timing gear casing. Remove the marked part. Use: Plastic mallet TJ Instruction VCC-509127-1 Page 9 ( 19 ) Old sealing. Caution! Make sure that the wiring harness does not catch. Note! Note the position of the component before removal. Remove the part carefully Remove the marked part. TJ Instruction VCC-509127-1 Page 10 ( 19 ) Remove the marked part. Use: Plastic mallet Old sealing. TJ Instruction VCC-509127-1 Page 11 ( 19 ) Release the lock. Remove the marked part. Use: Circlip pliers Note! Check the component. if any damage is shown, the whole complete ERAD is to be exchanged. Note! Make sure that the component is clean and free of foreign material. TJ Instruction VCC-509127-1 Page 12 ( 19 ) Installation Caution! Make sure that the component is positioned correctly. Install the catch. A click confirms that the component is in the correct position. Use: Circlip pliers Note! As an alternative if a tool is not at hand, use two bolts M8 x 60 mm with heads cut off. TJ Instruction VCC-509127-1 Page 13 ( 19 ) Note! Use a new seal. Caution! Make sure that the component is correctly located on the locating dowels. TJ Instruction VCC-509127-1 Page 14 ( 19 ) Use: Strip clamp , 983750 Caution! Make sure that the wiring harness does not catch. Pull the wiring through. TJ Instruction VCC-509127-1 Page 15 ( 19 ) Note! Make sure that the installation marks are aligned. Connect the connector. TJ Instruction VCC-509127-1 Page 16 ( 19 ) Install the marked component. Install the screw. Torque: Solenoid Connector, to ERAD housing , 10 Nm Note! Use a new seal. TJ Instruction VCC-509127-1 Page 17 ( 19 ) Caution! Make sure that the component is correctly located on the locating dowels. Caution! Make sure that the component is correctly located on the locating dowels. TJ Instruction VCC-509127-1 Page 18 ( 19 ) Remove the Special Tool. Install the screws. Tighten the bolts. Torque: M8 , 24 Nm TJ Instruction VCC-509127-1 Page 19 ( 19 ) Install the marked component. Install the screw. Fasten the wiring harness using the existing clips. Torque: Position Sensor Connector, to ERAD housing , 10 Nm Install electric rear axle drive ERAD , refer to: Removal, replacement and installation 4 - Power transmission 46 - Rear axle, drive shafts 465 - final drive (front and rear) Perform ERAD oil level check , refer to: Cleaning, Inspection and Adjustment 4 - Power transmission 46 - Rear axle, drive shafts 465 - final drive (front and rear)