TSB006722
Service Bulletin Details
Public Details for: TSB006722
Tsb: some 2021 ? 2023 model year rav4 prime xse grade vehicles equipped with a 6.6 kw electric vehicle charger sub-assembly may exhibit a mil on condition with one or more of the following diagnostic trouble codes (dtcs): ?P0D2A19 ? Hybri
Models from 2023
2023 TOYOTA RAV4 PRIME |
Models from 2022
2022 TOYOTA RAV4 PRIME |
Models from 2021
2021 TOYOTA RAV4 PRIME |
T-SB-0067-22 Rev1 August 15, 2022 MIL ON With DTC(s) P0D2A19, P1C1B00, P0E8919, and/or P1BD300 and Inoperative Onboard Plug-in Charger Service Category Engine/Hybrid System Hybrid/Battery Control System Section Market USA and Mexico Applicability YEAR(S) MODEL(S) 2021 - 2023 RAV4 Prime ADDITIONAL INFORMATION REVISION NOTICE February 24, 2023 Rev1: Applicability has been updated to include 2023 model year RAV4 Prime vehicles. The market indicator has been updated to include the Mexico market. The Production Change Information section has been added. The Repair Procedure section has been updated. Any previous printed versions of this bulletin should be discarded. Introduction Some 2021 – 2023 model year RAV4 Prime XSE grade vehicles equipped with a 6.6 kW electric vehicle charger sub-assembly may exhibit a MIL ON condition with one or more of the following Diagnostic Trouble Codes (DTCs): P0D2A19 – Hybrid/EV Battery Charger Input Current Sensor Circuit Current Above Threshold P1C1B00 – PFC Boosting Circuit Malfunction P0E8919 – Charger “B” Input Current Too High Circuit Current Above Threshold P1BD300 – Charger “B” PFC Boosting Circuit Malfunction The vehicle may also exhibit an inoperative onboard plug-in charger. Follow the Repair Procedure in this bulletin to address this condition. © 2022 Toyota Motor Sales, USA Page 1 of 5 T-SB-0067-22 Rev1 August 15, 2022 Page 2 of 5 MIL ON With DTC(s) P0D2A19, P1C1B00, P0E8919, and/or P1BD300 and Inoperative Onboard Plug-in Charger Table of Contents Production Change Information ...............................................................................................2 Warranty Information ...............................................................................................................3 For USA Market .................................................................................................................3 For Mexico Market .............................................................................................................3 Parts Information .....................................................................................................................4 For USA and Mexico Markets.............................................................................................4 Required Tools & Equipment ...................................................................................................4 Repair Procedure ....................................................................................................................4 Production Change Information This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL PLANT DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN JTMEB3FV#PD114015 JTMFB3FV#PD114015 RAV4 Prime TMC AWD JTMGB3FV#PD114015 JTMCB3FV#PD114015 JTMAB3FV#PD114015 © 2022 Toyota Motor Sales, USA T-SB-0067-22 Rev1 August 15, 2022 Page 3 of 5 MIL ON With DTC(s) P0D2A19, P1C1B00, P0E8919, and/or P1BD300 and Inoperative Onboard Plug-in Charger Warranty Information For USA Market OP CODE DESCRIPTION TIME OFP T1 T2 890411 R & R Hybrid or Electric Vehicle Charger Sub-assy 1.2 G9099-#####* 8A 50 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60 months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. PZEV vehicles equipped with a California Certified Emission Control System that are registered and operated in California or any state that have adopted the California Emission Warranty – Partial Zero Emission Vehicle (PZEV) Emission Warranty Coverage is in effect for 15 years or 150,000 miles, from the vehicle’s in-service date, whichever occurs first. (Please reference Warranty Policy Bulletin POL14-09, Warranty Policy 4.7, and/or the Owner’s Warranty & Maintenance Guide for additional information). For Mexico Market OP CODE DESCRIPTION TIME OFP T1 T2 890411 R & R Hybrid or Electric Vehicle Charger Sub-assy 1.2 G9099-#####* 8A 50 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 60,000 kilometers, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. © 2022 Toyota Motor Sales, USA T-SB-0067-22 Rev1 August 15, 2022 Page 4 of 5 MIL ON With DTC(s) P0D2A19, P1C1B00, P0E8919, and/or P1BD300 and Inoperative Onboard Plug-in Charger Parts Information For USA and Mexico Markets PART NUMBER PART NAME QTY Charger Sub-assy, Electric Vehicle 1 G9099-42051 G9099-42061 Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream ADVi* Techstream 2.0 Techstream Lite PART NUMBER QTY TSADVUNIT ADE Techstream Lite (Green Cable) TS2UNIT TSLITEPDLR01 TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 17.30.011 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787 (USA) or 01-55-50103041 (Mexico). Repair Procedure 1. Confirm the condition exists. Does the vehicle exhibit a MIL ON condition with one or more of the following Diagnostic Trouble Codes (DTCs) and/or an inoperative onboard plug-in charger? P0D2A19 – Hybrid/EV Battery Charger Input Current Sensor Circuit Current Above Threshold P1C1B00 – PFC Boosting Circuit Malfunction P0E8919 – Charger “B” Input Current Too High Circuit Current Above Threshold P1BD300 – Charger “B” PFC Boosting Circuit Malfunction YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2022 Toyota Motor Sales, USA 1 T-SB-0067-22 Rev1 August 15, 2022 Page 5 of 5 MIL ON With DTC(s) P0D2A19, P1C1B00, P0E8919, and/or P1BD300 and Inoperative Onboard Plug-in Charger Repair Procedure (continued) 2. Locate the electric vehicle charger sub-assembly in the vehicle and refer to the attached part number. 3. Confirm the vehicle is equipped with a 6.6 kW electric vehicle charger sub-assembly. Figure 1. Are the last five digits of the part number listed on the label 4205#, or 4206#? YES — Continue to step 4. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. #### ###### ####### ######## 1 G909# – 420## ################### 1 Part Number 4. Remove the electric vehicle charger sub-assembly. Refer to TIS, applicable model and model year Repair Manual: 2021 / 2022 / 2023 RAV4 Prime: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Electric Vehicle Charger Assembly: Removal” 5. Install the NEW electric vehicle charger sub-assembly. Refer to TIS, applicable model and model year Repair Manual: 2021 – 2023 RAV4 Prime: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Electric Vehicle Charger Assembly: Installation” 6. Using Techstream, clear ANY DTCs and confirm the condition is no longer present. © 2022 Toyota Motor Sales, USA