No. 69-22

Service Bulletin Details

Public Details for: No. 69-22

Technical information on oil loss from the pdk vent - retrofitting reservoir


- 2022 - 2021 - 2020 -

Service
Technical Information
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ENU
3734
3
Oil Loss from the PDK Vent: Retrofitting Reservoir (69/22)
Vehicle Type:
718 Cayman GTS 4.0 (982) / 718 Boxster GTS 4.0 (982) / 718 Cayman GT4 (982) / 718
Spyder (982)
Model Year:
As of 2020 up to 2021
Equipment:
PDK transmission (I-no. 250)
Concerns:
PDK vent
Information:
Customers complain about oil loss from the double-clutch
transmission (PDK) - particularly after sporty driving or
after driving the vehicle on a race circuit.
This can be caused by extreme centrifugal forces, which
in unfavorable cases lead to oil leakage from the PDK
vent.
Oil loss from PDK vent
Action:
On vehicles from model year 2020 (L), retrofit the PDK vent
reservoir. For instructions, see: Technical Information
'Retrofitting reservoir'
On vehicles from model year 2021 (M), check PDK transmission number and either:
•
•
Retrofit PDK vent reservoir
Otherwise diagnose cause of oil loss
For instructions, see:  Technical Information 'Checking double clutch transmission number'
Information
In the current model year 2021 (M), double-clutch transmissions have been used in series production,
which have an optimized shield on the PDK vent inside the transmission.
This prevents oil from escaping as in the measure described here. Reservoir retrofitting is not intended
for these vehicles.
The cause of oil loss must therefore be otherwise diagnosed on these vehicles.
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Required parts and materials as needed
Parts Info:
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Required parts:
Part No.
Designation
– Location
Number
982300351
 Reservoir
– Double clutch transmission
1 piece
982321208
 Retaining bracket
– Reservoir
1 piece
982321343
 Adapter
– Reservoir
1 piece
N 10546403
 Internal hexagon - flat-head screw
– Reservoir
3 pieces
9A700846400
 External hexagon round-head bolt M12 x 1.5 x 55
– Double clutch transmission
5 pieces
99907284001
 Hexagon-head bolt M10 x 35
– Strut on body
2 pieces
99711111300
 Seal
– Exhaust flange
2 pieces
90091000303
 Hexagon nut M8
– Exhaust flange
6 pieces
PAF013814
 Sealing ring 14 x 18
– Coolant drain plug
2 pieces
N 10769401
 Spring band clamp 13.5 x 8.4
– Differential pressure hoses
2 pieces
PAF007957
 Hexagon self-clinching nut M10
– Connecting link for anti-roll bar
2 pieces
90037815901
 Hexagon-head bolt M8 x 60
– Anti-roll bar mount
4 pieces
PAF105234
 Cheese head bolt with multiple-tooth socket M10 x
52
– Drive shaft
12 pieces
9A740735700
 Plate
– Drive shaft
6 pieces
WHT007021
 Hexagon nut, M22 x 1.5
– Drive shaft to wheel hub
2 pieces
PAF008528
 Screw plug with sealing ring M18 x 1.5
– Transmission
1 piece
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Service
Technical Information
Materials:
69/22
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0PB115466A
 Oil filter element
– Engine oil
1 piece
0PB115499A
 Sealing ring
– Engine oil
1 piece
3
Required materials (usually already available in the Porsche Center):
Part No.
Designation
Quantity
...
 Engine oil
0.5 liter/ 16.9 fl oz
00004330516
 Coolant additive
00004321012
 Transmission oil
20-liter/ 5.28 gal
container (approx.
0.5 liter/ 16.9 fl oz
required per vehicle)
As required
00004320593
 Klüber Syntheso Glep
As required
Required tools
Tools:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
9900 - 9900 - PIWIS Tester 3
VAS 6890 - Spring band clamp pliers
9696 - 9696 - Filling device
VAS 6096/2 - Vacuum pump
VAS 6933 - Disassembly tool
V.A.G 1331/13 - Ring wrench insert, a/f 10
9560 - 9560 - Press-out tool
9204 - 9204 - Oil filter spanner
3094 - 3094 - Hose clamp
VAS 6926 - Puller set
VAS 6563 - Manual metering pumps, Porsche set
Torque wrench, 6-50 Nm (4.5-37 ftlb), e.g. V.A.G 1331A - torque wrench, 6-50 Nm (4.5-37 ftlb)
Torque wrench, 40-200 Nm (30-148 ftlb), e.g. V.A.G 1332A - torque wrench, 40-200 Nm
(30-148 ftlb)
Torque wrench, 150 - 800 Nm (111 - 592 ftlb.), e.g. V.A.G 1601 - Torque wrench, 150 - 800 Nm
(111 - 592 ftlb.)
Checking double clutch transmission number
Information
The transmission number must only be checked on vehicles from model year 2021 (M).
Work Procedure: 1
Remove strut plate.
 Workshop Manual '421419 Removing and installing strut plate'
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Technical Information
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Check double clutch transmission number.
718 Cayman GT4 / 718 Spyder
Transmission number
CG2705002997
Assessment
Action
Transmission number on the
vehicle’s PDK is lower than the
transmission number specified
here.
Retrofit reservoir.
Continue with:  Technical
Information '421419 Retrofitting
reservoir'
Transmission number on the
vehicle’s PDK is the same as or
higher than the transmission
number specified here.
Continue oil loss fault finding
otherwise.
718 Cayman GTS 4.0 / 718 Boxster GTS 4.0
Transmission number
CG2702003107
Assessment
Action
Transmission number on the
vehicle’s PDK is lower than the
transmission number specified
here.
Retrofit reservoir.
Continue with:  Technical
Information '421419 Retrofitting
reservoir'
Transmission number on the
vehicle’s PDK is the same as or
higher than the transmission
number specified here.
Continue oil loss fault finding
otherwise.
Retrofitting reservoir
Work Procedure: 1
2
Remove the double-clutch transmission.
For instructions, see:
 Workshop Manual '373419 Removing and installing Porsche double-clutch transmission'
Tighten retaining bracket  Retaining bracket -1- with screw  Retaining bracket -2- on doubleclutch transmission.
Tightening torque 8 Nm (5.9 ftlb.)
3
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Part No.
Designation
Number
982321208
Retaining bracket
1 piece
N 10546403
Internal hexagon - flat-head screw
1 piece
Clip coolant line clip Retaining bracket -3- on the retaining bracket  Retaining bracket -1-.
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Technical Information
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Retaining bracket
4
Fasten reservoir  Reservoir -4- to the retaining bracket  Reservoir -5- with screws  Retaining
bracket -1- and tighten.
Tightening torque 8 Nm (5.9 ftlb.)
Part No.
Designation
Number
982300351
Reservoir
1 piece
N 10546403
Internal hexagon - flat-head screw
2 pieces
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Reservoir
5
Pull blue cap  Blue cap -7- off vent opening.
Blue cap
6
7
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Insert reservoir line with adapter  Reservoir -6- into the vent opening of the double-clutch transmission.
Part No.
Designation
Number
982321343
Adapter
1 piece
Installing double-clutch transmission.
For instructions, see:
 Workshop Manual '373419 Removing and installing Porsche double-clutch transmission'
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Labor position and PCSS encryption
Labor position:
I No.
APOS
Labor operation
42141900
Removing and installing strut plate
37341900
Removing and installing Porsche double-clutch
transmission
37344950
Reworking double clutch transmission
PCSS encryption:
Location (FES5)
37340
Double-clutch transmission
Damage type (SA4)
5041
Oil/grease leak
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2023 Porsche Cars North America, Inc.
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