TSB-23-13-003
Service Bulletin Details
Public Details for: TSB-23-13-003
This technical service bulletin provides service manual corrections for the evaporative emission control system and multiport fuel injection solenoid valve.
Models from 2021
2021 MITSUBISHI OUTLANDER PHEV |
Models from 2020
2020 MITSUBISHI OUTLANDER PHEV |
Models from 2019
2019 MITSUBISHI OUTLANDER PHEV |
Models from 2018
2018 MITSUBISHI OUTLANDER PHEV |
SUBJECT: No: DESCRIPTION CORRECTION FOR EVAPORATIVE EMISSION CONTROL SYSTEM AND MULTIPORT FUEL INJECTION SOLENOID VALVE – SERVICE MANUAL REVISION TSB-23-13-003 DATE:: May 2023 MODEL::2018-21 Outlander PHEV CIRCULATE TO: [ ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ ] SALES MANAGER PURPOSE This TSB provides service description correction in the applicable Service Manual sections. AFFECTED VEHICLES 2018-2021 Outlander PHEV AFFECTED MANUAL • 2018 Outlander PHEV Technical Information Manual, Groups 13 and 17 • 2018-2021 Outlander PHEV Service Manual, Groups 13 and 17 PROCEDURE Please use the following chart as a guide to replace the indicated pages in the affected manual, Group 13 Fuel and Group 17 Engine, Motor and Emission Control. Applicable Manual 2018 OUTLANDER PHEV Technical Information Manual Pub. No. MSSP-227B-2018 2018 OUTLANDER PHEV Service Manual MSCD-027B-2018 2019 OUTLANDER PHEV Service Manual MSCD-027B-2019 2020 OUTLANDER PHEV Service Manual MSCD-027B-2020 2021 OUTLANDER PHEV Service Manual MSCD-027B-2021 Applicable Title FUEL └ MULTIPORT FUEL SYSTEM (MFI) └ ACTUATOR └ FUEL TANK SOLENOID VALVE FUEL └ MULTIPORT FUEL SYSTEM (MFI) └ EVAPORATIVE EMISSION SYSTEM LEAK MONITOR AND EVAPORATIVE EMISSION PURGE FLOW MONITOR └ FUEL TANK SOLENOID VALVE Contents Attached sheet 2 ENGINE, MOTOR AND EMISSION CONTROL └ EMISSION CONTROL └ EVAPORATIVE EMISSION CONTROL SYSTEM ENGINE, MOTOR AND EMISSION CONTROL └ EMISSION CONTROL └ EVAPORATIVE EMISSION CONTROL SYSTEM └ GENERAL INFORMATION (EVAPORATIVE EMISSION SYSTEM) Attached sheet 4 Attached sheet 3 Attached sheet 5 Copyright 2023, Mitsubishi Motors North America, Inc. The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com). 5/3/2023 1 of 7 (5285/MSB22M13_17-501A) Attached sheet 2 MULTIPORT FUEL SYSTEM (MFI) 13A-10 ACTUATOR FUEL TANK SOLENOID VALVE Fuel tank solenoid valve From fuel tank To bypass valve ACG02448AB The fuel tank solenoid valve, an ON/OFF type solenoid valve, is mounted near the fuel tank on the floor bottom side. The fuel tank solenoid valve is installed between the bypass valve and the fuel tank attached to the evaporative emission canister, and opens/closes the evaporated gas passage. The ECM turns the fuel tank solenoid valve ON to open the evaporated gas passage at the time of refueling and fuel tank internal high pressure purge control. The ECM also controls whether the fuel tank solenoid valve is ON/OFF for the evaporative emission purge flow monitor and evaporative emission leakage monitor.From MFI relay ECM terminal voltage V ECM 12 0 Fuel tank solenoid valve Fuel tank solenoid valve: Open Fuel tank solenoid valve: Close ON OFF Time sec ACH04843 AB . BYPASS VALVE Evaporative emission canister To evaporative emission purge solenoid From fuel tank solenoid valve Bypass valve ACH04567AB The bypass valve, an ON/OFF type solenoid valve, is installed on the evaporative emission canister. The bypass valve is installed between the evaporative emission canister and the fuel tank solenoid valve, and shuts off or opens the purge piping. The ECM turns the bypass valve OFF at refueling to introduce evaporated gas into the evaporative emission canister, and turns the bypass valve ON during the fuel tank internal high pressure purge control to shut off the inflow of evaporated gas to the evaporative emission canister. The ECM also controls whether the fuel tank solenoid valve is ON/OFF for the evaporative emission purge flow monitor and evaporative emission leakage monitor. ECM Fuel tank solenoid valve BCH04843AA 5/3/2023 2 of 7 (5285/MSB22M13_17-501A) Attached sheet 3(1/3) MULTIPORT FUEL SYSTEM (MFI) 13A-24 EVAPORATIVE EMISSION SYSTEM LEAK MONITOR AND EVAPORATIVE EMISSION PURGE FLOW MONITOR 2. Overview of the evaporative emission system leak monitor Switching valve: Open (OFF) Atmospheric pressure Evaporative emission leak detection pump Reference orifice Canister pressure (Diameter 0.45 mm) sensor : Lower than barometric pressure Evaporative : Barometric pressure emission canister ACH04544 AB Switching valve: Close (ON) Atmospheric pressure Evaporative emission leak detection pump Reference orifice Canister pressure (Diameter 0.45 mm) sensor : Lower than barometric pressure Evaporative : Barometric pressure emission canister ACH04545 AB After the electric motor switch is turned OFF, and when the fuel state stabilizes (soaks) after a predetermined time (5 to 8.5 hours) has elapsed, the evaporative emission system leak monitor is executed. Compares the reference pressure when the closed space with the inner diameter of 0.45 mm (0.018 in.) reference orifice in the ELCM is depressurized with the evaporative emission leak detection pump and the pressure when the evaporative emission system (the fuel tank and the evaporative emission canister section) is depressurized, and judges the existence of evaporative emission system leaks. Fuel tank internal pressure is measured with the fuel tank pressure sensor and the internal pressure of the evaporative emission canister is measured with the canister pressure sensor. Leak diagnosis is performed by separating the diagnosis area into the fuel tank side and the evaporative emission canister side at the bypass valve as the boundary. After starting monitoring, when the evaporative emission canister pressure changes by a predetermined value or more when the fuel tank solenoid is turned from the closed (OFF) to open (ON) state with the switching valve closed (ON), leak diagnosis only on the evaporative emission canister side is performed, assuming that there is no leak in the fuel tank, and fuel tank internal pressure is retained while soaking. When the fuel tank solenoid is turned from the closed (OFF) to open (ON) state, if the internal pressure of the evaporative emission canister does not change, it cannot be judged that there is no leak on the fuel tank side, so the leak diagnosis of the evaporative emission system including the fuel tank is performed. The range of the closed space to be depressurized is changed by opening/closing the fuel tank solenoid, bypass valve, and switching valve of the ELCM, which allows identifying the location of the leak. Fuel tank solenoid: Open (ON) (OFF) Bypass valve: Open (ON) Switching valve: Close (ON) Evaporative emission purge solenoid: Close (OFF) Evaporative emission leak detection pump: ON Attached sheet 13(3/3) 5/3/2023 3 of 7 (5285/MSB22M13_17-501A) Attached sheet 3(2/3) MULTIPORT FUEL SYSTEM (MFI) 13A-25 EXHAUST GAS RECIRCULATION CONTROL Fuel tank solenoid: Close (OFF) (ON) Bypass valve: Close (OFF) Switching valve: Close (ON) Evaporative emission purge solenoid: Close (OFF) Evaporative emission leak detection pump: ON In addition to leak diagnosis, the functions of evaporative emission-related parts (the fuel tank solenoid, bypass valve, ELCM, evaporative emission purge solenoid and fuel tank pressure sensor) are checked in monitoring as well. Because monitoring is not performed when refueling, it is not monitored when refueling is started by pressing the fuel tank filler door switch or when the fuel filler lid is forcibly opened. EXHAUST GAS RECIRCULATION CONTROL Refer to GROUP 17 Emission Control Exhaust Gas Recirculation System P.17-14. M2132016000431 REFUEL CONTROL AND FUEL TANK PRESSURE CONTROL In order to prevent evaporated gas generated in the fuel tank and the evaporated gas generated during refueling from being released into the atmosphere, a closed fuel tank system that controls the pressure in the fuel tank and the adsorption of evaporated gas to the canister is adopted for PHEV models. 5/3/2023 4 of 7 M2132000600014 In addition, the electric fuel filler lid system is adopted in order to enable refueling only when the fuel tank internal pressure is reduced to atmospheric pressure. (5285/MSB22M13_17-501A) Attached sheet 3(3/3) Purge control solenoid valve (Close: OFF) Fuel tank solenoid valve (Open: ON) ECM Engine Leak detection pump Canister pressure sensor Fuel tank differential pressure sensor Evaporative emission canister Bypass valve (Open: OFF) Fuel tank Evaporative leak check module (ELCM) Switching valve (Close: ON) :Detects range Purge control solenoid valve (Close: OFF) Fuel tank solenoid valve (Close: OFF) ECM Engine Leak detection pump Canister pressure sensor Fuel tank differential pressure sensor Bypass valve (Close: ON) Fuel tank Evaporative leak check module (ELCM) Switching valve (Close: ON) :Detects range 5/3/2023 Evaporative emission canister BCLA1301AD 5 of 7 (5285/MSB22M13_17-501A) Attached sheet 4 17-13 ENGINE, MOTOR AND EMISSION CONTROL EMISSION CONTROL EVAPORATIVE EMISSION CONTROL SYSTEM M2171000200664 MFI relay Evaporative emission canister Fuel tank solenoid valve Bypass valve Fuel tank Fuel tank differential pressure sensor Battery Fuel tank pressure sensor Mass airflow sensor Intake air temperature sensor Manifold absolute pressure sensor Engine coolant temperature sensor Crankshaft position sensor Throttle position sensor ECM ACH04578 AB Fuel tank solenoid valve BCH04578AB 5/3/2023 6 of 7 (5285/MSB22M13_17-501A) Attached sheet 5 ENGINE, MOTOR AND EMISSION CONTROL EMISSION CONTROL SYSTEM DIAGRAM MFI relay Evaporative emission canister Fuel tank solenoid valve Bypass valve Fuel tank Fuel tank differential pressure sensor Battery Fuel tank pressure sensor Mass airflow sensor Intake air temperature sensor Manifold absolute pressure sensor Engine coolant temperature sensor Crankshaft position sensor Throttle position sensor ECM ACH04578AB Fuel tank solenoid valve BCH04578AB 5/3/2023 7 of 7 (5285/MSB22M13_17-501A)