TB501403

Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
Jetta
1999 – 2014
All
All
All
All
Sportwagen
1999 – 2014
All
All
All
All
Golf/Rabbit
1999 – 2014
All
All
All
All
Condition
50 14 03 December 17, 2014 2011761 Supersedes Technical Bulletin V501204 dated May 10, 2012 to update
include additional model years.
Corrosion, Front Fenders, at Upper Wheel Opening (U.S. Only)
Surface corrosion or corrosion perforation can occur on various locations around the front wheel arch.
• Corrosion at front fender -arrows-, as shown.
Note:
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures
Manual.
Documentation required per Warranty Policies and Procedures Manual.
For vehicles outside of the Limited Warranty Against Corrosion Perforation this Technical Bulletin is for information
only.
Page 1 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Technical Background
• This condition may be due to the foam pad on the inner fender
pressing against the upper edge of the fender, which chafes through
the paint in the affected area.
Production Solution
Improved process.
Page 2 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Replace:
• Paint the new fender according to Volkswagen Guidelines.
• Apply the 3M™ Underseal Rubberized Undercoating, Part No: 08883,
around the entire inner fender wheel arch flange while ensuring 100
percent coverage.
• Replace fender. See Repair Group 50 in Elsa.
• Trim the foam pad on the inner fender to create a 10mm gap between the wheel opening arch and foam pad,
as shown.
Note:
If foam pad is contaminated with salt, clean by using soap and water or is damaged, replace foam pad.
Repair:
• Remove the Wheel Liner. See Repair Group 66 in Elsa.
• Remove the front fender. See Repair Group 50 in Elsa.
• Remove corrosion from fender using a pneumatic brush grinder.
• Paint the fender according to Volkswagen Guidelines.
• Apply the 3M™ Underseal Rubberized Undercoating, Part No: 08883,
around the entire inner fender wheel arch flange while ensuring 100
percent coverage.
Page 3 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Note:
Use supplied directional valve and delivery straw for improved control
during undercoating application.
• Reinstall the front fender. See Repair Group 50 in Elsa.
• Trim the foam pad on the inner fender to create a 10mm gap between the wheel opening arch and foam
pad, as shown.
Note:
If foam pad is contaminated with salt, clean by using soap and water or is damaged, replace foam pad.
• Reinstall the wheel liner. See Repair Group 66 in Elsa.
Note:
When installing wheel housing liner, avoid contact with the edge of the fender. Adjust wheel housing liner, as
necessary.
Page 4 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
• Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair
Acceptance request).
• Documentation required: Clear pictures, completed estimate and body shop invoice must be saved and kept on
file at the Dealership for audit purposes.
• This bulletin applies for 1 front fender. If both sides exhibit the corrosion they should be evaluated individually
and claimed on separates lines. Total Body Painting Prep Time for both front fenders should be claimed on the
first line only.
• Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication. The time
units and/or material units may differ if the repair catalogue is updated. The information in the repair catalogue
applies, except for the open time items (labor operations ending in 99) which are calculated at actual time
multiplied by the body shop labor rate. The material allowance (Paint material price per unit) is subject to
change. Refer to WISE > Resource Center > Forms > Paint/Corrosion for the most current forms.
• This section is applicable for vehicles within the terms of Volkswagen’s Limited Warranty Against Corrosion
Perforation. For vehicles outside the terms of the Limited Warranty Against Corrosion Perforation this section is
for information only.
• This bulletin may be provided to outside shops to ensure the proper repair is completed.
Note:
Claim Processing Options
Option 1: Utilize the attached form examples and pre-populated forms on WISE to assist with calculating the
reimbursement amounts. This will expedite the claim review process and reduce the time to pay the claim.
Note that miscalculations are subject to claim adjustment.
For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical
Bulletin, refer to WISE > Resource Center > Forms > Paint/Corrosion.
Option 2: Email repair estimates to [email protected]. The Paint and Corrosion Team will calculate the
warranty allowance and complete the required form(s) on behalf of the dealer.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
Jetta
1999 – 2014
All
All
All
All
Sportwagen
1999 – 2014
All
All
All
All
Page 5 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Golf
1999 – 2014
All
All
All
All
SAGA Coding
1)
Claim Type:
160
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
040 or 041
Code
5055
0003
Parts Manufacturer
2)
Jetta (9M2,1K2,162)
040 or 041
Sportwagen (1J6,1K5,AJ5)
040 or 041
Golf (1J1,9B1,1K1,5K1)
040 or 041
2)
2)
Repair
Please use the following part number in “Outside Materials”
4)
LACKMATF: Paint and Materials
MU @ $12 per unit
3M™ Underseal Rubberized Undercoating
Claim Dollar Amount (MAX: $40)
Please use the following Labor Operation in “Outside Labor”
4)
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
Claim Dollar Amount
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Replace
Please use the following part number in “Outside Materials”
4)
LACKMATF: Paint and Materials
MU @ $12 per unit
3M™ Underseal Rubberized Undercoating
Claim Dollar Amount (MAX: $40)
Please use the following Labor Operation in “Outside Labor”
4)
Page 6 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
Claim Dollar Amount
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Causal Part:
L00#0000
Diagnostic Time
GFF Time expenditure
01500000 = 00 TU max.
Road Test
01210002 = 00 TU
4)
NO
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU
NO
Claim Comment: Input “As per Technical Bulletin 2011761” in comment section of Warranty Claim.
1)
For Vehicles outside the Limited Warranty Against Corrosion Perforation this bulletin is information only
2)
Corrosion claim vendor code will be the damage location.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
5)
See attachment “srt_reference_table.pdf” for labor time reference.
Page 7 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Required Parts and Tools
Description
Part No:
Quantity
Insulation
1K5 864 237
One of the listed parts will apply.
5K0 864 237
See ETKA for proper Part
application
1K0 864 237 A
1J0 864 237 / 238
5C6 864 237 / 238
For Special Tools, see repair manual.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 8 of 8 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
3VWAL71K09M000000
Color No. (4-digit ElsaPro Paint No.)
L041
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5055
0003
040
040
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint one fender
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
50557903
70
51017133
190
3
Verify ALL Labor Operation Time Units
and Material Units
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
08883
Part Qty
Rubberized Undercoating
Part Price
per Unit
1 $
Total Part
Price
15.00
Example Part Qty and Part Price per Unit only
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
260
3
Time
Units
Remove and install fender
50551950
70
Remove and install bumper
63291900
70
Repair one fender
50556300
70
Seal body with rubberized undercoat
51017500
30
All other parts should be claimed separately in
the SAGA claim
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
15.00
Body Labor Subtotal
240
Total Paint Material Amount
$
36.00
Total TU/MU
500
Total Parts Amount
$
51.00
VW Representative
Authorization No.
Authorization Date
TB 2011761
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
3
L00#0000 $
260.00
A0041000 $
240.00
Parts and Materials: $
51.00
Total: $
551.00
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
3VWAL71K09M000000
Color No. (4-digit ElsaPro Paint No.)
L041
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5055
0003
040
040
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint one new fender
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
50556150
70
51017153
160
5
Verify ALL Labor Operation Time Units
and Material Units
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
08883
Part Qty
Rubberized Undercoating
Part Price
per Unit
1 $
Total Part
Price
15.00
Example Part Qty and Part Price per Unit only
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
230
5
Time
Units
Remove and install fender
50551950
70
Remove and install bumper
63291900
70
Replace one fender
50555550
20
Seal body with rubberized undercoat
51017500
30
All other parts should be claimed separately in
the SAGA claim
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
15.00
Body Labor Subtotal
190
Total Paint Material Amount
$
60.00
Total TU/MU
420
Total Parts Amount
$
75.00
VW Representative
Authorization No.
Authorization Date
TB 2011761
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
5
L00#0000 $
230.00
A0041000 $
190.00
Parts and Materials: $
75.00
Total: $
495.00
SRT Reference Table for TPI# 2011761
Repair (A4 Golf ) (Model 9B1, 1J1) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 90 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
51 01 75 00 = 30 TU – 1J1
51 01 75 01 = 30 TU – 9B1
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 90 TU – 1J1
50 55 79 03 = 110 TU – 9B1
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
4 MU – 1J1
8 MU – 9B1
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A4 Golf )(Model 9B1, 1J1) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 90 TU
Labor Operation : Seal Body with
Rubberized Undercoat
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
51 01 75 00 = 30 TU – 1J1
51 01 75 01 = 30 TU – 9B1
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU – 1J1
51 01 71 53 = 110 TU – 9B1
Labor Operation: Paint one new
fender
50 55 61 50 = 70 TU – 1J1
50 55 61 50 = 110 TU – 9B1
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
4 MU – 1J1
6 MU – 9B1
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A4 Jetta) (Model 9M2) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 90 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 90 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A4 Jetta ) (Model 9M2) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 90 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A4 Jetta Wagon ) (Model 1J6) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50551950 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 90 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 90 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A4 Jetta Wagon ) (Model 9M2) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 90 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Golf ) (Model 1K1) 2006-2009
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 70 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 70 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
5 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A5 Golf ) (Model 9M2) 2004-2005
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
5 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Jetta ) (Model 1K2) 2005-2010
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 70 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 70 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
3 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A5 Jetta ) (Model 1K2) 2005-2010
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 70 TU
Labor Operation: Replace one
fender
50 55 55 50 = 20 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
5 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Jetta Wagon ) (Model 1K5) 2009
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 70 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 70 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
5 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A5 Jetta Wagon ) (Model 1K5) 2009
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
5 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A6 Golf ) (Model 5K1) 2010-2011
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
63 29 19 50 = 40 TU
Labor Operation: Remove and
install radiator grille
Labor Operation: Repair one fender
66 05 19 00 = 20TU
Labor Operation : Seal Body with
Rubberized Undercoat
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
50 55 63 00 = 70 TU
51 01 75 00 = 30 TU
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 70 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A6 Golf ) (Model 5K1) 2010-2011
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
Labor Operation: Remove and
install radiator grille
63 29 19 50 = 40 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
66 05 19 00 = 20 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A6 Jetta) (Model 162) 2011-2014
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 00 = 60 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 70 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A6 Jetta ) (Model 162) 2011-2014
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install bumper
63 29 19 50 = 40 TU
Labor Operation: Remove and
install radiator grille
66 05 19 00 = 20 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A6 Jetta Sportwagen) (Model AJ5) 2010-2014
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
Labor Operation: Remove and
install radiator grille
63 29 19 50 = 40 TU
Labor Operation: Repair one fender
50 55 63 00 = 70 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
66 05 19 00 = 20 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 33 = 190 TU
Labor Operation: Paint one fender
50 55 79 03 = 90 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one fender
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
3 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace (A6 Jetta Sportwagen ) (Model AJ5) 2010-2014
Body Labor
Labor Operation : Remove and
install fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install bumper
Labor Operation: Remove and
install radiator grille
63 29 19 50 = 40 TU
Labor Operation : Seal Body with
Rubberized Undercoat
51 01 75 00 = 30 TU
66 05 19 00 = 20 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation 3): Body Prepare
Painting (one or both)
51 01 71 53 = 160 TU
Labor Operation: Paint one new
fender
50 55 61 50 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one new fender
3 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF