A9123052068573_2

Technical Service Bulletin
91 Parking aid sensor bracket(s) separates from rear bumper
91 23 05 2068573/2 June 12, 2023. Supersedes Technical Service Bulletin Group 91 number 22-52 dated
December 1, 2022, for reasons listed below.
Model(s)
Year
All Audi Vehicles 2019 – 2024
VIN Range
Vehicle-Specific Equipment
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
2
-
Revised header (Included all current models 2019 -2024)
Revised Parts and Tools (Adjusted epoxy quantity to 1 and removed mixing
nozzle)
1
12/01/2022
Initial publication
Customer states:
The rear parking aid sensor provides false warnings, is missing from the rear bumper, or a warning is displayed
for the rear parking aid system.
Workshop findings:
The retaining plate for the parking sensor has come loose from the rear apron.
Technical Background
Page 1 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
The adhesive strength of the
parking aid bracket is not sufficient.
Over time, one or more of the
sensor mounts may separate from
the rear apron.
Figure 1: The parking aid mount has come loose.
It is possible for the parking aid
sensor(s) to issue false warnings
when the mounts start to separate.
For a customer concern relating to
false detection of obstacles it is
important to check each of the
sensors on the rear apron for
correct installation.
Figure 2: The parking aid mount has come loose.
Page 2 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Production Solution
Optimized process during production.
Service
If one or more of the sensor brackets has come loose from the rear bumper, use the steps below to re-attach the
mounts.
Note: If the mount is missing or damaged the rear apron will need to be replaced.
Prep work:
• Remove the rear bumper cover according to the repair manual.
Note: If multiple brackets are loose, ensure each bracket stays in the same position. Each mount needs
to be re-bonded in the same position and orientation to the rear apron.
• Remove the old adhesive tape from bonding surfaces of the rear apron and affected brackets.
• Lightly sand/scuff the bonding surfaces of the apron and mount(s).
• Clean the rear apron and mount(s) thoroughly with plastic cleaner D 009 401 04 or equivalent (isopropyl
alcohol) and allow to dry for 5 minutes.
• Apply a thin coating of primer for plastic components D 822 150 A1 to rear apron and bracket, allow to dry for
10 minutes.
• Prepare all affected brackets up to this step prior to bonding.
Page 3 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Tool Setup:
• Special tool VAS 6614/C will be used to
complete this repair.
• Inside there are 3 sets of holders in
various diameters to accommodate
different size PDC sensors.
• Use the appropriately sized holder to
center and clamp the mounts.
Figure 3: VAS 6614/C contents.
Page 4 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
• Slide parking aid bracket -6- onto
centering pin -3- (VAS 6614) and push
through rear apron -7- as seen in Figure
4.
• Slide on counter hold tool -2- from
outside and tighten knurled nut slightly.
• Align bracket -6- in correct position and
according to markings on rear apron.
• Slide on clamp -4- and screw in knurled
nut -5- but do not tighten yet.
Figure 4: VAS 6614 assembled with PDC mount on rear apron.
Page 5 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Bonding the mount(s):
Apply plastic adhesive D 180 KU2 A1 to
areas marked by arrows between the
parking aid bracket and rear apron (Figure
5).
• The first 3-5 cm of adhesive from the
mixing nozzle may not be properly mixed
and must therefore be discarded.
Figure 5: Arrows mark location for adhesive.
• Tighten knurled nut -3-.
• This results in clamp -2- pushing tabs of
bracket -4- flat onto rear apron/spoiler -5.
• Perform this step for all affected
brackets.
Figure 6: Mounts compressed to spoiler.
• Allow a minimum drying time of 30 minutes before removing the jig.
• The rear apron must be left undisturbed during this period and must not be moved.
• Re-Install the rear bumper cover and confirm system operation.
Page 6 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Warranty
Claim Type:
• 110 Up to 48 Months/50,000 Miles.
• G10 for CPO Covered vehicles – Verify Owner.
• If the vehicle is outside of any warranty, this Technical Service Bulletin is
informational only.
Service Number:
9175
Damage Code:
0018
Labor Operations:
Remove and install rear bumper cover
6369 19xx
See SRT with
associated
operations
Re-attach 1 sensor bracket
9175 4999
50 TU
Re-attach each additional sensor bracket
9175 5099
20 TU (max 60 TU)
GFF
0150 0000
Time stated on the
diagnostic protocol
(Max 50 TU)
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
No allowance
0 TU
(up to 3)
Diagnostic Time:
Claim Comment:
As per TSB 2068573/2
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
The part numbers mentioned in this TSB are different from the ones listed in ETKA.
Only use parts listed in this TSB, this includes superseding part numbers!
Part Number
Part Description
Quantity
See ETKA
Fasteners, Bolts, Nuts, and
Screws as needed per the
Repair Manual
See ETKA/ELSA
D180KU2A1
Plastic adhesive
1
D822150A1
Primer
0.1
Page 7 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
D 00940104
Plastic cleaner or equivalent
(isopropyl alcohol)
0.1
Tool Number
Tool Description
VAS 6614C
PDC holder tool set
VAS 5155
Hand cartridge gun
VAS 6160/VAS 6150
VAS tester with the current version of ODIS
(Windows 10)
Additional Information
All parts and service references provided in this TSB (2068573) are subject to change and/or removal.
©2023 Audi of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Page 8 of 8
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.