KC-2260
Service Bulletin Details
Public Details for: KC-2260
Volvo chassis - timing gear plate repair
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7/5/23, 6:23 AM Article Volvo Chassis - Timing Gear Plate Repair Internal Content 2018 vgt and newer Information This solution provides supplementary information to be used when installing a Timing Gear Plate with Integrated Seal. Repair Criteria For inspection procedures and repair criteria, refer to TSB V-212-003 Timing Gear Plate, Inspection in Impact. Tools • For Turbo Compound: A new Turbo Component Support Tool has been developed. This tool is designed to support the TC unit in place while performing TGP Repair. Tool Part Number 88800826. For additional information, see Tool Bulletin STB23-005V and the Trucks Academy Video. • A list of other tools required can be found on the Job Aid included at the end of this solution. Parts • PART KITS have been developed to include all necessary parts for a complete repair. New Seal Conditioner will be included in all kits (instructions for seal condition application below): VGT Engines: Spare Parts Kit 24459407 Turbo Compound Engines: Spare Parts Kit 24459389 ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 1/7 7/5/23, 6:23 AM Article Repair The timing gear plate replacement procedure in Impact should be utilized for this repair in addition to the supplementary installation steps for application of the seal conditioner below. The Impact procedure is Operation 2152-03-03-05 Timing Gear Plate, Replacement - Transmission and Clutch Removed. IMPORTANT: Loosening of the rocker shaft and overhead adjustment IS NOT REQUIRED when following the Impact instructions. There are new steps included in the Impact procedure for setting gear backlash. Seal Conditioner Application 1. Clean engine block TGP seal mating surface of any oil, grease, dirt. Inspect and clean the TGP bolt holes in rear of the engine block. 2. Apply a LIGHT FILM of the seal conditioner (included in the part kit) with a gloved finger to the TGP mating seal surface of the block. Avoid getting conditioner in bolt holes. Remove any excess seal conditioner from bolt holes. IMPORTANT: To keep conditioner from contaminating the T-joints, conditioner should not be applied beyond the corresponding dowel or bolt holes in the block. The correct application pattern is shown below: ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 2/7 7/5/23, 6:23 AM Article 2a. IMPORTANT: For a turbo compound engine, seal conditioner should be applied to the surface of the TC unit. ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 3/7 7/5/23, 6:23 AM Article 3. Install the TGP on the engine block per the Impact procedure. Remove any excess seal conditioner from T-joints. 4. Refer to the Impact operation for installation of timing gears and set-up procedures. 5. Prior to the installation of the flywheel housing (FWH) onto the TGP, clean the FWH mating surface of any oil, grease, dirt. Inspect and clean the TGP bolt holes in the FWH. 6. Complete the installation of the flywheel housing onto the engine following the procedure in Impact. 7. After the flywheel housing has been reinstalled, wipe away any excess conditioner from the joints. Video A video of the procedure can be found below. Click the YouTube button in the lower right-hand corner of the video to view the video full-size. ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 4/7 7/5/23, 6:23 AM Article Timing Gear Plate Repair Job Aid A Job Aid outlining repair times, document information, and a tool list can be found below (click on the pictures to expand to a larger size). ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 5/7 7/5/23, 6:23 AM Article Volvo TGP Job Aid v3.pdf Warranty Information Warranty Information can be found in the Warranty Operations Manual, 6.2.1.1 - TIMING GEAR PLATE - Clean Claim Template. Log in to TDP prior to clicking the link. Additional Information • Use of recommended oils is advised. The Recommended Oil List can be found in Impact or by clicking here. Tags volvo unlocking uptime tgp oil leak timing gear plate Categories Make and Model > Volvo > VNL Make and Model > Volvo > VNR Make and Model > Volvo > VNX Make and Model > Volvo > VAH Make and Model > Volvo > VHD Powerplant > Volvo > D11 Powerplant > Volvo > D13 Vehicle System > Engine ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 6/7 7/5/23, 6:23 AM Related links and attachments Volvo TGP Job Aid V3 Article Feedback Give feedback to help improve the content of this article ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!PS1__TABTHREAD5?pyActivity=%4… 7/7 7/5/23, 6:35 AM Infotree Warranty Operations Manual Put your search topic here... N Canada, United States, Latin America Index Back - TIMING GEAR PLATE - Clean Claim Template Warranty Approval The timing gear plate follows the major component coverage. Documents Timing Gear Plate Resources & References For further information on timing gear plate repairs & documentation, please reference the following in IMPACT and/or CBR: Technical Service Bulletin 212-003 - Timing Gear Plate, Inspection Detailed repair procedure instructions - 2152-03-03-05 Timing Gear Plate, Replacement Claim Filing Instructions Claim Type: Vehicle Warranty Main Labor Operations: 2152-03-02-04 Timing Gear Plate, Replacement Note: SRT includes labor for R/R of the transmission, clutch, flywheel, flywheel housing, etc. 1700-16-03-01 Diagnostic Time Standard Diagnostic Time for this repair is 2 hours. Causal Part: Use applicable causal part from Impact referencing the VIN and Function Group 215 – Timing Gears Remarks Tab: Fill in the complaint, cause and correction sections describing the details of the failure. Attachments Tab: Warranty requires 3 pictures be attached to the claim See attachment - Timing Gear Plate for examples Exclusions & Limitations Failure to attach quality pictures to the claim that clearly illustrate the issue may result in claim denial. Warranty will only cover timing gear plate claims on active leaks. To verify if you have an active leak reference TSB 212-003 Timing Gear Plate, Inspection. Comeback repairs due to improper plate installation are non-warrantable. Effective with R.O. Open April 26th: Upgrading from a wet plate to an integrated seal is not covered, replacement part should be like for like. Flywheel housings replaced for reasons other than an out of round condition, uneven sealing surface or 3 or more damaged bolt holes are not covered. Timing gear plate repair kits are required, failure to use the kit will risk claim adjustment to reflect the price of the kits. (13L VGT Engine P/N 24459407 or 13L TC Engine P/N 24459389) All information for internal use only https://securemobile.volvo.com/InfoTree/infotree-ui/#/browse/content?portal=browse&function=IcMdfbyv&filter=8yasMdqJ&lang=en-US&id=38022 1/1