261403
Service Bulletin Details
Public Details for: 261403
- 2012 - 2011 - 2010 - 2009 - 2008 - 2007 - 2006 - 2005 -
Models from 2009
| 2009 VOLKSWAGEN JETTA |
Models from 2008
| 2008 VOLKSWAGEN BEETLE |
| 2008 VOLKSWAGEN BEETLE CONVERTIBLE |
| 2008 VOLKSWAGEN GOLF |
| 2008 VOLKSWAGEN JETTA |
Models from 2007
| 2007 VOLKSWAGEN BEETLE |
| 2007 VOLKSWAGEN BEETLE CONVERTIBLE |
| 2007 VOLKSWAGEN GOLF |
| 2007 VOLKSWAGEN JETTA |
Models from 2005
| 2005 VOLKSWAGEN JETTA |
Technical Bulletin Model(s) Year(s) (A5) Jetta Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To All All All All All All All All All All All All All All All All All All All All All All All All 2.5L 2005 (CBTA-CBUA) Beetle Conv, Jetta, Golf, Jetta SW, Beetle 2006 Beetle Conv, Jetta, Golf, Beetle 2007 Beetle Conv, Jetta SW, Jetta, Golf, Beetle 2008 Rabbit, Jetta, Jetta Wagon 2009 Golf, Jetta, Jetta SportWagen 2010 Golf, Jetta, Jetta SportWagen, 2011 Jetta, Jetta SportWagen, Golf, Passat, Beetle 2012 2.5L (CBTA-CBUA) 2.5L (CBTA-CBUA) 2.5L (CBTA-CBUA) 2.5L (CBTA-CBUA) 2.5L CBUA 2.5L CBUA 2.5L CBUA Condition 26 14 03 September 10, 2014 2028415 Supersedes Technical Bulletin V261204 dated July 2, 2012 to include a “Tip” and add 2005 and 2008 vehicle applicability. MIL ON, Secondary Air DTCs P2431, P2432, P2433 Stored in ECM Fault Memory Page 1 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin One or more of the following fault codes may be stored in the ECM fault memory: DTC Description P2431 Secondary Air Injection System Air Flow/Pressure Bank 1 Sensor Circuit Range/Performance P2432 Secondary Air Injection System Air Flow/Pressure Bank 1 Sensor Circuit Low P2433 Secondary Air Injection System Air Flow/Pressure Bank 1 Sensor Circuit High Note: This condition as described does not affect vehicle performance or operation. Technical Background Secondary Air Pressure Sensor may be contaminated by foreign particles during secondary air injection. Production Solution New sensor in production from calendar week 47/2011. Service Tip: 2005 thru 2008 vehicles are equipped with a secondary air hose and sensor that are repairable separately. If only the sensor is faulty, replace just the sensor. If the secondary air hose is damaged for any reason, replace the secondary air hose and sensor together as outlined below. Page 2 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Introduction • Install sensor Service-kit Part Number: 07K 198 125. Note: Replacement sensor is available separately through ETKA under part number 07K 906 051. Sensor Service-kit Part Number: 07K 198 125 Note: Service-kit uses a different sensor and connector. An adapter harness is supplied with sensor Service-kit. It is to be connected between the vehicle harness and the new sensor. Page 3 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Note: Adapter harness will be secured in position using the two supplied clips. Procedure • Remove Air Cleaner Housing and intake tube to Throttle Body. • Remove the four T30 screws securing Throttle Body to Intake Manifold. • Disconnect throttle body electrical connection and set Throttle Body aside. • Remove original Secondary Air Pressure Hose between Air Pump and one-way valve. • Install new Secondary Air Pressure Hose supplied in Service-kit. Page 4 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin • Install adapter as shown in figures 1 and 2 below. • Re-install Throttle Body, intake tube and Air Cleaner Housing. • Secure clip N 04 466 01 midway on adapter harness Secure other (larger end) of clip onto air pipe, 20 mm from sensor. • Install the new secondary air hose with sensor and harness into original part position. • Connect adapter harness to engine harness. • Secure clip 155 971 787 B to engine harness (directly next to its connector housing cover). Secure other end to vacuum hose seen directly below secondary air hose. • Ensure adapter harness is now routed and mounted as shown; in a vertical position that does not have the possibility to chafe against other objects. • Reinstall Throttle body, intake tube and air cleaner housing. Page 5 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and 1) Procedures Manual Model(s) Year(s) (A5) Jetta 2005 Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To All All All All All All All All All All All All All All All All All All All All All All All All 2.5L (CBTA-CBUA) Beetle Conv, Jetta, Golf, Jetta SW, Beetle 2006 Beetle Conv, Jetta, Golf, Beetle 2007 Beetle Conv, Jetta SW, Jetta, Golf, Beetle 2008 Rabbit, Jetta, Jetta Wagon 2009 Golf, Jetta, Jetta SportWagen 2010 Golf, Jetta, Jetta SportWagen, 2011 Jetta, Jetta SportWagen, Golf, Passat, Beetle 2012 2.5L (CBTA-CBUA) 2.5L (CBTA-CBUA) 2.5L (CBTA-CBUA) 2.5L (CBTA-CBUA) 2.5L CBUA 2.5L CBUA 2.5L CBUA SAGA Coding Claim Type: Use applicable Claim Type 1) Page 6 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Damage Service Number: HST Damage Location (Depends on Service No.) -- Use applicable when indicated in ElsaWeb (L/R) Code 2666 0016 Parts Manufacturer Golf, Golf Wagon, Jetta, Jetta SportWagen, Passat, Beetle BPK 2) 2006-2008 Beetle (1C1), Beetle Convertible (1Y7) 3) Labor Operation : Install Sensor Service-kit 26661919 = 40 TU All other vehicles 3) Labor Operation : Install Sensor Service-kit 26661917 = 50 TU Causal Part: 07K 198 125 Diagnostic Time 4) GFF Time expenditure 01500000 = 20 TU max. YES Road Test 01210002 = 10 TU YES 01210004 = 10 TU Technical Diagnosis 01320000 = 00 TU max. NO Claim Comment: Input “As per Technical Bulletin 2028415” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policy Procedures Manual. Page 7 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Required Parts and Tools Part Description Part No: Quantity Service-kit 07K 198 125 1 Tool Description Tool No: Midtronics Battery Tester/Charger InCharge 940 (INC-940) or GRX3000VAS VAS Diagnostic Tool VAS 6150/X & VAS 6160/X with: ODIS Service with: current online updates Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Page 8 of 8 © 2014 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.