T-SB-0047
Service Bulletin Details
Public Details for: T-SB-0047
Tsb: some 2019 model year avalon hybrid, 2018 ? 2019 camry hybrid, and 2019 ? 2021 rav4 hybrid vehicles may exhibit a mil on condition with diagnostic trouble code (dtc) P019064 (fuel rail pressure sensor ?A? Signal plausibility failure). T
Models from 2021
2021 TOYOTA RAV4 HYBRID |
Models from 2020
2020 TOYOTA RAV4 HYBRID |
Models from 2018
2018 TOYOTA AVALON HYBRID |
2018 TOYOTA CAMRY HYBRID |
T-SB-0047-22 Rev1 May 6, 2022 MIL ON With DTC P019064 Service Category Engine/Hybrid System Section Engine Control Market USA Applicability YEAR(S) MODEL(S) 2019 Avalon HV 2018 - 2019 Camry HV 2019 - 2021 RAV4 HV ADDITIONAL INFORMATION REVISION NOTICE July 10, 2023 Rev1: The Calibration Information section has been updated. Any previous printed versions of this bulletin should be discarded. Introduction Some 2019 model year Avalon Hybrid, 2018 – 2019 Camry Hybrid, and 2019 – 2021 RAV4 Hybrid vehicles may exhibit a MIL ON condition with Diagnostic Trouble Code (DTC) P019064 (Fuel Rail Pressure Sensor “A” Signal Plausibility Failure). The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic has been modified to reduce the possibility of this condition. Follow the Repair Procedure in this bulletin to address this condition. Warranty Information OP CODE DESCRIPTION TIME OFP T1 T2 EG1918 Reprogram ECM (PCM), Perform Drive Pattern 1.0 89661-#####* 8A 99 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. © 2021 Toyota Motor Sales, USA Page 1 of 9 T-SB-0047-22 Rev1 May 6, 2022 Page 2 of 9 MIL ON With DTC P019064 Parts Information MODEL RAV4 HV MODEL YEAR BATTERY 2021 PREVIOUS NEW NiMH 89661-4AA30 89661-0R890 89661-4AA31 89661-0R891 Li 89661-4AA40 89661-0RA00 89661-4AA41 89661-0RA01 89661-4AB10 89661-0RA80 89661-4AB11 89661-0RA81 89661-4A280 89661-0R690 89661-4A281 89661-0R691 89661-0X570 89661-0X571 89661-0X560 89661-0X561 89661-06N44 89661-06N45 89661-0X283 89661-0X284 89661-07650 89661-07651 2020 NiMH 2019 Camry HV Li 2018 Avalon HV All NiMH 2019 – PART NUMBER 00451-00001-LBL PART NAME QTY Computer, Engine Control (ECM/PCM) – Authorized Modifications Labels 1 NOTE The ECM (PCM) should NOT be replaced as part of the Repair Procedure. Authorized Modifications Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) (portal.toyotamdc.com) under item No. 00451-00001-LBL. © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 3 of 9 MIL ON With DTC P019064 Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream ADVI* PART NUMBER QTY TSADVUNIT Techstream 2.0 TS2UNIT ADE 1 Techstream Lite TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. GTS+ software version 2023.02.001.02 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. Use Techstream or an approved J2534 interface to perform flash reprogramming updates. Visit techinfo.toyota.com for more information regarding J2534 reprogramming. SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY Battery Diagnostic Tool* DCA-8000P T 1 *Essential SST. NOTE Additional SSTs may be ordered by calling 1-800-933-8335. © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 4 of 9 MIL ON With DTC P019064 Calibration Information MODEL CALIBRATION ID MODEL YEAR BATTERY PREVIOUS NEW NiMH 896634A13001 896634A13101 Li 896634A14001 896634A14101 896634A23001 896634A23101 8966342W4001 8966342W4101 8966306R6000 8966306R6100 8966306R5000 8966306R5100 896630724000 896630724100 8966306N8100 8966306N8200 8966306N8300 8966306N8400 8966306N8500 8966306B2100 8966306B2200 8966306B2300 8966306B2400 8966306B2500 8966306B2600 2021 RAV4 HV 2020 NiMH Camry HV 2019 Li Avalon HV NiMH Camry HV 2018 Li Repair Procedure 1. Using Techstream, check for DTC P019064 (Fuel Rail Pressure Sensor “A” Signal Plausibility Failure). Is DTC P019064 present? YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 5 of 9 MIL ON With DTC P019064 Repair Procedure (continued) 2. Use Techstream to confirm if the ECM (PCM) calibration has been updated and check for the Authorized Modifications Label affixed to the vehicle in the locations shown in Figures 1 – 3. Is the calibration ID listed in Techstream and on the label the latest ECM (PCM) calibration? YES — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. NO — Continue to step 3. Figure 1. Location of Authorized Modifications Label on 2019 Avalon HV TOYOTA MOTOR CORPORATION AUTHORIZED MODIFICATIONS THE FOLLOWING MODIFICATIONS HAVE BEEN MADE: 1 2 THESE MODIFICATIONS HAVE BEEN APPROVED AS APPROPRIATE BY EPA AND CARB 3 DEALER CODE: CHANGE AUTHORITY: DATE: 4 5 1 Replacement ECM (PCM) Part Number (e.g., 89661-07651) 4 Date Completed 2 New Calibration ID (e.g., 896630724100) 5 This SB Number 3 Dealer Code © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 6 of 9 MIL ON With DTC P019064 Repair Procedure (continued) Figure 2. Location of Authorized Modifications Label on 2018 – 2019 Camry HV TOYOTA MOTOR CORPORATION AUTHORIZED MODIFICATIONS THE FOLLOWING MODIFICATIONS HAVE BEEN MADE: 1 2 THESE MODIFICATIONS HAVE BEEN APPROVED AS APPROPRIATE BY EPA AND CARB 3 DEALER CODE: CHANGE AUTHORITY: 4 DATE: 5 1 Replacement ECM (PCM) Part Number (e.g., 89661-0X561) 4 Date Completed 2 New Calibration ID (e.g., 8966306R6100) 5 This SB Number 3 Dealer Code © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 7 of 9 MIL ON With DTC P019064 Repair Procedure (continued) Figure 3. Location of Authorized Modifications Label on 2019 – 2021 RAV4 HV TOYOTA MOTOR CORPORATION AUTHORIZED MODIFICATIONS THE FOLLOWING MODIFICATIONS HAVE BEEN MADE: 1 2 THESE MODIFICATIONS HAVE BEEN APPROVED AS APPROPRIATE BY EPA AND CARB 3 DEALER CODE: CHANGE AUTHORITY: 4 DATE: 5 1 Replacement ECM (PCM) Part Number (e.g., 89661-4AA31) 4 Date Completed 2 New Calibration ID (e.g., 896634A13100) 5 This SB Number 3 Dealer Code © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 8 of 9 MIL ON With DTC P019064 Repair Procedure (continued) 3. Flash reprogram the ECM (PCM). NOTE The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle. For details on how to use the battery diagnostic station, refer to the DCA-8000 Instruction Manual located at TIS – Diagnostics – Tools & Equipment – Battery Diagnostics. Follow the procedures outlined in Service Bulletin T-SB-0134-16, Techstream ECU Flash Reprogramming Procedure, and flash the ECM (PCM) with the NEW calibration file update. 4. Prepare and install the Authorized Modifications Label. A. Using a permanent marker, enter the following information on the label: ECM (PCM) part number [Refer to the Parts Information section for the NEW PART NUMBER] Calibration ID(s) [Refer to the Calibration Information section for the NEW CALIBRATION ID] Dealer Code Repair Date Change Authority [This bulletin number] B. Install the Authorized Modifications Label onto the vehicle at the locations shown in Figures 1 – 3. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL. © 2021 Toyota Motor Sales, USA T-SB-0047-22 Rev1 May 6, 2022 Page 9 of 9 MIL ON With DTC P019064 Repair Procedure (continued) 5. Perform the confirmation drive pattern to confirm DTC P019064 does NOT reoccur. Refer to TIS, applicable model and model year Repair Manual: 2019 Avalon HV: Engine/Hybrid System – Engine Control – “A25A-FXS (Engine Control): SFI System: P01902A, P019064; Fuel Rail Pressure Sensor "A" Signal Stuck in Range” 2018 Camry HV: Engine/Hybrid System – Engine Control – “A25A-FXS (Engine Control): SFI System: P01902A, P019064; Fuel Rail Pressure Sensor "A" Signal Stuck in Range” 2019 Camry HV: Engine/Hybrid System – Engine Control – “A25A-FXS (Engine Control): SFI System: P01902A, P019064; Fuel Rail Pressure Sensor "A" Signal Stuck in Range” 2019 RAV4 HV: Engine/Hybrid System – Engine Control – “A25A-FXS (Engine Control): SFI System: (w/ Canister Pump Module): P01902A, P019064; Fuel Rail Pressure Sensor "A" Signal Stuck in Range” 2020 RAV4 HV: Engine/Hybrid System – Engine Control – “A25A-FXS (Engine Control): SFI System: (w/ Canister Pump Module): P01902A, P019064; Fuel Rail Pressure Sensor "A" Signal Stuck in Range” 2021 RAV4 HV: Engine/Hybrid System – Engine Control – “A25A-FXS (Engine Control): SFI System: P01902A, P019064; Fuel Rail Pressure Sensor "A" Signal Stuck in Range” Is DTC P019064 present? YES — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. NO — The repair is complete. © 2021 Toyota Motor Sales, USA