V001901204059013

Service Bulletin Details

Public Details for: V001901204059013

Paint inspection during perfect delivery inspection (pdi)


- 2024 - 2023 - 2022 - 2021 - 2020 -

Technical Service Bulletin
Transaction No:
2040590/13
Release date:
12/14/2023
00-19-01 - PDI - Paint Defect - Water Migration Under the
RAPGARD®
Condition
Applicable Vehicles
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All Models
2020-2024
All
All
All
All
Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2040590/13
12/14/2023
00-19-01
To update model year applicability.
2040590/11
1/30/2023
00-19-01
To update model year applicability.
2040590/10
1/5/2022
00-19-01
To include additional model year applicability.
2040590/7
6/29/2020
00-19-01
To include additional model year applicability.
2040590/6
9/17/2019
00-19-01
To include additional photos of water
migration.
2040590/1
6/5/2015
V001503
Original publication.
Water migration under the RAPGARD® can be mistaken as a paint defect when in fact it is only
moisture trapped in the clear coat of the paint. See examples 1-12 to see how water migration
may appear.
Page 1 of 6
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
00-19-01 - PDI - Paint Defect - Water Migration Under the
RAPGARD®
Transaction No:
2040590/13
Release date:
12/14/2023
Technical Background
When RAPGARD® is applied at the factory, humidity in the air can get trapped between the plastic and
the paint. Over time this moisture can be absorbed into the clear coat creating marks.
Production Solution
Not applicable.
Service
Topics Covered
 RAPGARD®, removal and disposal
 Inspecting for water migration in areas where RAPGARD® was removed.
 Examples of water migration after the RAPGARD® is removed
RAPGARD®
Vehicles are shipped with RAPGARD®. This self-adhering plastic product is applied in certain areas of the
vehicle and is designed to provide protection from all types of possible damages.
RAPGARD®, Removal
RAPGARD® must be removed from the vehicle no later than 9 months after application. See
sticker (location on vehicle body varies) for detailed information
Vehicle must be at room temperature.
The ideal body surface temperature for RAPGARD® removal is 60°F (15.5°C) to 80°F (26.6° C).
If body surface temperatures are below 60°F (15.5°C) or above 80°F (26.6° C) then:
 Removal procedure should be performed indoors after surface temperatures have been allowed to
stabilize within the given range.
 Rinse vehicle thoroughly with water to remove surface dirt or dust and to help stabilize body surface
temperatures.
 Starting at the corners of each panel, carefully remove RAPGARD® from vehicle.
RAPGARD® Disposal
RAPGARD® can be disposed as normal paper waste. If unsure about proper disposal procedures in your
area, check local regulations.
RAPGARD®, Paint Inspection after Removal
Inspect painted surfaces under one of the following lighting conditions:
 Indoors under fluorescent lighting.
Page 2 of 6
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
00-19-01 - PDI - Paint Defect - Water Migration Under the
RAPGARD®
Transaction No:
2040590/13
Release date:
12/14/2023
 Outdoors under bright sunlight.
Inspecting for Water Migration
After removal of RAPGARD®, some vehicles may exhibit temporary paint discoloration or paint swelling
(caused by trapped moisture under the RAPGARD®).
 This temporary swelling is caused by the paint finish absorbing moisture trapped under the
RAPGARD® film.
 This swelling will disappear with exposure to the sun or heat lamps within 2 -3 hours. Severe paint
swelling may require 2 -3 days to recover.
DO NOT buff or refinish paint for this condition!
Paint discoloration (looks like shaded or dark magic marker lines) can be removed with a heat gun using
the following procedure:
 Hold heat gun approximately 3 in. away from affected paint surfaces and apply heat using slow
oscillating motions until discoloration is gone.
 If discoloration remains, wipe the heated area with Isopropyl alcohol and repeat procedure to increase
surface drying.
Various Examples of Water Migration under the RAPGARD®
Example 2
Example 1
Page 3 of 6
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
00-19-01 - PDI - Paint Defect - Water Migration Under the
RAPGARD®
Transaction No:
2040590/13
Release date:
12/14/2023
Example 4
Example 3
Example 5
Example 6
Example 7
Page 4 of 6
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
00-19-01 - PDI - Paint Defect - Water Migration Under the
RAPGARD®
Transaction No:
2040590/13
Release date:
12/14/2023
Example 8
Example 10
Example 9
Example 11
Example 12
Page 5 of 6
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
00-19-01 - PDI - Paint Defect - Water Migration Under the
RAPGARD®
Transaction No:
2040590/13
Release date:
12/14/2023
Warranty
Information only.
Required Parts and Tools
No Special Parts required.
No Special Tools required.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 6 of 6
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.


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