TSB-23-23-005
Service Bulletin Details
Public Details for: TSB-23-23-005
Service manual revision - this technical service bulletin provides revisions to the brand name of lubricants for the transmission & driveline sections of the service manual.
Models from 2023
2023 MITSUBISHI OUTLANDER |
Models from 2022
2022 MITSUBISHI OUTLANDER |
SUBJECT: CORRECTION OF LUBRICANT BRANDS FOR TRANSMISSION & DRIVELINE – SERVICE MANUAL REVISION No: TSB-23-23-005 DATE: December 2023 MODEL: Outlander CIRCULATE TO: [ ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ ] SALES MANAGER PURPOSE This TSB provides correction to the brand name of lubricants for the Transmission & Driveline in the applicable Service Manual sections: • Transfer • Electro-Hydraulic Coupling • Differential Gear AFFECTED VEHICLES 2022-2023 Outlander AFFECTED SERVICE MANUAL • 2022-2023 Outlander Service Manual PROCEDURE Please use the following chart as a guide to replace the indicated pages in the affected Service Manuals, Group 23, Transmission & Driveline, Driveline and Group 00 Maintenance, Periodic Maintenance. Copyright 2023, Mitsubishi Motors North America, Inc. The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com). 12/11/2023 1 of 6 (5365/MSB23M23501) Applicable Manual 2022 OUTLANDER Service Manual No. MSCD-030B-2022 (Volume 2) MSCD-030B-2022 (Volume 5) 2023 OUTLANDER Service Manual 12/11/2023 MSCD-030B-2023 Applicable Title TRANSMISSION & DRIVELINE └ DRIVELINE └ REAR FINAL DRIVE: R145 └ PREPARATION └ PREPARATION └ Lubricant or/and Sealant TRANSMISSION & DRIVELINE └ DRIVELINE └ REAR FINAL DRIVE: R145 └ UNIT REMOVAL AND INSTALLATION └ REAR FINAL DRIVE ASSEMBLY └ Adjustment MAINTENANCE └ PERIODIC MAINTENANCE └ RECOMMENDED FLUIDS AND LUBRICANTS └ Fluids and Lubricants TRANSMISSION & DRIVELINE └ DRIVELINE └ REAR FINAL DRIVE: R145 └ PREPARATION └ PREPARATION └ Lubricant or/and Sealant TRANSMISSION & DRIVELINE └ DRIVELINE └ REAR FINAL DRIVE: R145 └ UNIT REMOVAL AND INSTALLATION └ REAR FINAL DRIVE ASSEMBLY └ Adjustment MAINTENANCE └ PERIODIC MAINTENANCE └ RECOMMENDED FLUIDS AND LUBRICANTS └ Fluids and Lubricants 2 of 6 Contents Attached sheet 2 Attached sheet 3 Attached sheet 4 Attached sheet 2 Attached sheet 3 Attached sheet 5 (5365/MSB23M23501) Attached sheet 2 '5,9(/,1( 7RROQDPH 'HVFULSWLRQ Drift a: 63 mm (2.48 in) dia. Installing side oil seal b: 49 mm (1.93 in) dia. CF100AC5AA00USA Drift a: 60 – 73 mm (2.36 – 2.87 in) dia. Installing drive pinion oil seal b: 24 – 53 mm (0.94 – 2.09 in) dia. c: 68 mm (2.68 in) or more CF100AC6AA00USA Power tool Loosening bolts and nuts CF100A1DAA00USA /XEULFDQWRUDQG6HDODQW ,WHP Electro-hydraulic coupling oil (Mitsubishi Genuine part) 8VHRed lead or equivalent Filling when the parts of electro-hydraulic coupling assembly and/or rear final drive assembly is disassembled Checking tooth contact BorgWarner LSC Transmission Fluid 12-301 12/11/2023 3 of 6 (5365/MSB23M23501) Attached sheet 3 '5,9(/,1( ,167$//$7,21 Note the following, install in the reverse order of removal. • For non-reusable parts, refer to REAR FINAL DRIVE ASSEMBLY. • For each tightening torque, refer to REAR FINAL DRIVE ASSEMBLY. • When oil leaks while removing/installing final drive assembly, check oil level after the installation. Refer to REAR DIFFERENTIAL GEAR OIL. • Perform adjustment after installation. Refer to REAR FINAL DRIVE ASSEMBLY. $GMXVWPHQW $'-8670(17%()25(5(029$/ $:'&RQWURO8QLW3DUW1XPEHU6DYLQJ When replacing AWD control unit (integrated with actuator assembly of electro-hydraulic coupling assembly) and electro-hydraulic coupling assembly, perform AWD control unit part number saving. Refer to ADDITIONAL SERVICE WHEN REPLACING AWD CONTROL UNIT (IN ELECTRO-HYDRAULIC COUPLING). $'-8670(17$)7(5,167$//$7,21 $:'&RQWURO8QLW3URJUDPPLQJ When replacing AWD control unit (integrated with actuator assembly of electro-hydraulic coupling assembly) and electro-hydraulic coupling assembly, perform programming to AWD control unit. Refer to ADDITIONAL SERVICE WHEN REPLACING AWD CONTROL UNIT (IN ELECTRO-HYDRAULIC COUPLING). (OHFWUR+\GUDXOLF&RXSOLQJ2LO)LOOLQJ$LU%OHHGLQJDQG,QLWLDOL]H2LO'HWHULRUDWLRQ/HYHO When the electro-hydraulic coupling oil is drained, such as when replacing or removing/installing electro-hydraulic coupling component parts, the air bleeding and initialize oil deterioration level of electro-hydraulic coupling oil is required after fill with new electro-hydraulic coupling oil. 5HILOOLQJIRUHOHFWURK\GUDXOLFFRXSOLQJRLO Fill with electro-hydraulic coupling oil following the instructions below. 1.Remove filler plug and gasket from coupling oil tank cover . CF100ACTAA00USA Use BorgWarner LSC Transmission Fluid 12-301 for the electro-hydraulic coupling oil. 2.Fill with new electro-hydraulic coupling oil to specified amount. Specified amount : Approx. 0.6 (1-1/4 US pt, 1 lmp pt) &$87,21 • 8VHRQO\JHQXLQH0LWVXELVKL0RWRUVSDUWVIRUHOHFWURK\GUDXOLFFRXSOLQJRLO • :KHQXVLQJRLODOORZWKHDGGLWLYHVWRGLIIXVHZHOOEHIRUHXVH • 2LOWKDWKDVEHHQVWRUHGIRUPRQWKVFDQQRWEHXVHG 127( 2LOOHYHOVKRXOGEHOHYHOZLWKERWWRPRIILOOHUSOXJPRXQWLQJKROH 12/11/2023 4 of 6 (5365/MSB23M23501) MAINTENANCE 18 Attached sheet 4 RECOMMENDED FLUIDS AND LUBRICANTS Fluids and Lubricants The following are approximate capacities. The actual refill capacities may be slightly different. When refilling, follow the procedures described elsewhere in this manual Capacity (approximate) Fluid type Metric US Imperial Measure Measure Measure 5.1 5-3/8 qt 4-4/8 qt 4.8 5-1/8 qt 4-2/8 qt 6.4 6-6/8 qt 5-5/8 qt 9.4 9-9/10 qt 8-3/10 qt Reservoir tank 0.83 7/8 qt 6/8 qt CVT fluid 7.4 7-7/8 qt 6-1/2 qt Transfer oil 0.31 5/8 pt Differential gear oil 0.5 Brake fluid Multi-purpose grease Recommended Fluids/Lubricants With Engine oil oil filter change Drain and refill Without oil filter change • Genuine "Mitsubishi Motors Motor Oil 0W-20 SN" (or equivalent) is recommended. • If the above motor oil (or engine oil) is not available, a synthetic 0W-20 GF-5 SN motor oil (or engine oil) may be used. Damage caused by the use of motor oil (or engine oil) other than as recommended is not covered under Mitsubishi Motors’s New Vehicle Limited Warranty. For additional information, see "Engine Oil Recommendations". • Pre-diluted MITSUBISHI MOTORS GENUINE SURPER LONG LIFE COOLANT PREMIUM or equivalent • MITSUBISHI MOTORS GENUINE CVTF-J4 • Use only “Mitsubishi Motors Genuine CVTF-J4” transmission fluid to ensure optimum transmission performance. 1/2 pt • Nissan Genuine Differential Oil Hypoid Super-S GL-5 synthetic 75W-90 or equivalent 1 pt 7/8 pt • ⋅Nissan Genuine HYPOID FLUID·S1 GL-5 75W-80 or equivalent • Brake Fluid DOT 3 or DOT 4 — — — • Available in mainland U.S.A. through a Mitsubishi Motors dealer. — — — • NLGI No. 2 (Lithium soap base) Dry engine (engine overhaul) Engine coolant (with reservoir tank) Engine Oil Recommendation Mitsubishi Motors recommends the use of an resource conserving oil in order to improve fuel economy. Select only engine oils that meet the American Petroleum Institute (API) certification and International Lubricant Standardization and Approval Committee (ILSAC) certification and SAE viscosity standard. These oils have the API certification mark on the front of the container. Oils which do not have the specified quality label should not be used as they could cause engine damage. CF100CJZAA00USA 1. API certification mark 2. API service symbol ・Genuine NISSAN Differential Oil Hypoid Super-S GL-5 synthetic 75W-90 or equivalent ・Genuine NISSAN HYPOID FLUID·S1 GL-5 75W-80 or equivalent 12/11/2023 5 of 6 (5365/MSB23M23501) MAINTENANCE 16 Attached sheet 5 RECOMMENDED FLUIDS AND LUBRICANTS Fluids and Lubricants Fluids and Lubricants The following are approximate capacities. The actual refill capacities may be slightly different. When refilling, follow the procedures described elsewhere in this manual Capacity (approximate) Fluid type Metric US Imperial Measure Measure Measure 5.1 5-3/8 qt 4-1/2 qt 4.8 5-1/8 qt 4-1/4 qt 6.4 6-3/4 qt 5-5/8 qt Engine coolant (with reservoir tank) 9.4 9-9/10 qt 8-3/10 qt Reservoir tank 0.8 7/8 qt 3/4 qt CVT fluid 7.4 7-7/8 qt 6-1/2 qt Transfer oil 0.31 5/8 pt Differential gear oil 0.5 Brake fluid Multi-purpose grease With Engine oil oil filter change Drain and refill Without oil filter change Recommended Fluids/Lubricants • Genuine "MITSUBISHI MOTORS GENUINE MOTOR OIL SP 0W-20" (or equivalent, or higher) is recommended. • If the above motor oil (or engine oil) is not available, a synthetic 0W-20 GF-5 SN (or higher) motor oil (or engine oil) may be used. Damage caused by the use of motor oil (or engine oil) other than as recommended is not covered under Mitsubishi Motor's New Vehicle Limited warranty. For additional information, see "Engine oil and oil filter recommendation". • MITSUBISHI MOTORS GENUINE SUPER LONG LIFE COOLANT PREMIUM or equivalent • MITSUBISHI MOTORS GENUINE CVTF-J4 • Use only "Mitsubishi Motors Genuine CVTF-J4" transmission fluid to ensure optimum transmission performance. 1/2 pt • Nissan Genuine Differential Oil Hypoid Super-S GL-5 synthetic 75W-90 or equivalent 1 pt 7/8 pt • Nissan Genuine HYPOID FLUID⋅S1 GL-5 75W-80 or equivalent • Brake Fluid DOT 3 or DOT 4 — — — • Available in mainland U.S.A. through a Mitsubishi Motors dealer. — — — • NLGI No. 2 (Lithium soap base) Dry engine (engine overhaul) Engine Oil Recommendation Engine Oil Recommendation Mitsubishi Motors recommends the use of an resource conserving oil in order to improve fuel economy. Select only engine oils that meet the American Petroleum Institute (API) certification and International Lubricant Standardization and Approval Committee (ILSAC) certification and SAE viscosity standard. These oils have the API certification mark on the front of the container. Oils which do not have the specified quality label should not be used as they could cause engine damage. DF100CJZAC00USA 1. ILSAC certification symbol 2. API service symbol ・Genuine NISSAN Differential Oil Hypoid Super-S GL-5 synthetic 75W-90 or equivalent ・Genuine NISSAN HYPOID FLUID·S1 GL-5 75W-80 or equivalent 12/11/2023 6 of 6 (5365/MSB23M23501)