09-003-23b
Service Bulletin Details
Public Details for: 09-003-23b
Some customers may complain about infotainment center display: center display touchscreen operates by itself (ghost touch). The film of the center display may be peeled off. White dots may appear on the center display note: the occurren
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Models from 2022
2022 MAZDA MAZDA2 |
2022 MAZDA MX-5 |
Models from 2021
2021 MAZDA CX-3 |
2021 MAZDA MAZDA2 |
2021 MAZDA MX-5 |
Models from 2020
2020 MAZDA CX-3 |
2020 MAZDA MAZDA2 |
2020 MAZDA MX-5 |
Models from 2019
2019 MAZDA CX-3 |
2019 MAZDA MAZDA2 |
2019 MAZDA MX-5 |
Models from 2018
2018 MAZDA CX-3 |
2018 MAZDA MAZDA2 |
2018 MAZDA MIATA |
Models from 2017
2017 MAZDA CX-3 |
2017 MAZDA MAZDA2 |
2017 MAZDA MIATA |
Models from 2016
2016 MAZDA CX-3 |
2016 MAZDA MAZDA2 |
2016 MAZDA MIATA |
BULLETIN NOTES This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red. Previous TSBs: Date(s) Issued: 09-003/23 01/03/23 and 01/12/23 09-036/22 09/09/22 APPLICABLE MODEL(S)/VINS: 2016-2021 Mazda2 (Mexico/Puerto Rico) with VINS lower than 3MDDJ******409029 (produced before July 14, 2021) 2022 Mazda2 (Mexico) with VINS lower than 3MDDJ******452968 (produced before February 3, 2022) 2016-2022 CX-3 with VINS lower than JM1DK******604871 (produced before April 28, 2022) 2016-2022 MX-5 DESCRIPTION Some customers may complain about infotainment center display: • Center display touchscreen operates by itself (Ghost Touch). • The film of the center display may be peeled off. • White dots may appear on the center display NOTE: The occurrence of the symptoms depends on the vehicle model and the parts. Page 1 of 25 12/06/2023 02:18 PM tlawrenc • Ghost Touch (Touch screen operates by itself) Peeling of the film surface of the center display White dots on the center display Repair kits are available to replace just the screen. There is no need to replace the entire infotainment display unit. Customers having this concern should have their vehicle repaired using the following repair procedure. REPAIR PROCEDURE 1. Verify customer concern 2. Remove the center display. NOTE: Wear the rubber gloves to protect the center display lens kit and to prevent static electricity. 3. Verify the part number on the label of the center display and ensure that the replacement kit part number is correct. 4. Place the cushion sheet that the lens is wrapped on a working table. NOTE: This cushion sheet contains an antistatic agent that not only prevents parts from being scratched, but also prevents static electricity. 5. Replace the lens (inner part) with the modified one. Page 2 of 25 12/06/2023 02:18 PM tlawrenc Attention 1. Due to the semiconductor shortage, new modified center display lens kits have been added. The current modified part will be replaced with the new part depending on the available stock. The modified part number you receive may differ from the current part, however, the performance and quality are the same. 2. The repair procedure is different between the current modified part and the new part. When receiving the modified part, check the part number before repairing the vehicle, then repair it according to the applicable repair procedure. Model Mazda2 / CX-3 Current modified parts (Center display lens kit) D0YP-61-1JZ (See Procedure A) D0YH-61-1JZB (See Procedure B) D1YP-61-1JZ (See Procedure A) D1YN-61-1JZB (See Procedure B) D2YN-61-1JZA MX-5 No. New modified parts (Center display lens kit) (See Procedure A) --- D0YP-61-1JZ (See Procedure C) D0YH-61-1JZB (See Procedure D) D1YP-61-1JZ (See Procedure C) D1YN-61-1JZB (See Procedure D) D2YN-61-1JZA (See Procedure C) Description --- Qty. Notes (1) Center display lens kit 1 Cushion materials for packa ging are used as work mat to protect parts from static elect ricity and scratches. Parts number: Refer to PAR TS INFORMATION. (2) Rubber gloves 1 Anti-static (1) Center display lens (2) Rubber gloves NOTE: • Center display lens is packaged by a bubble wrap (3) and a cushion material (4). Unwrap the package carefully so that the packaging materials is used as an antistatic work mat. Page 3 of 25 12/06/2023 02:18 PM tlawrenc • Unwrap the center display lens gently to avoid damaging the cable (5) (FPC: Flexible Printed Circuit) equipped on the lens. (3) Bubble wrap (4) Cushion material (5) Cable: Flexible Printed Circuit CENTER DISPLAY DISASSEMBLY: 1. Remove the center display according to the instructions on MGSS. • Mazda2: CENTER DISPLAY REMOVAL/INSTALLATION • CX-3: CENTER DISPLAY REMOVAL/INSTALLATION • MX-5: CENTER DISPLAY REMOVAL/INSTALLATION Page 4 of 25 12/06/2023 02:18 PM tlawrenc Mazda2 / CX-3 Repair: 1. Check the part number (2) on the label (1) of the center display and then confirm the new replacement part number in the Parts Information. (1) Label (2) Part number (Center display lens kit) (Modified part) Frame color of the center display Center display assy. on the vehicle (Old part) D0YP-61-1JZ Silver D09H-61-1J0B or older part D0YH-61-1JZB Silver --- D1YP-61-1JZ Piano Black D23N-61-1J0A or older part D1YN-61-1JZB Piano Black --- D2YN-61-1JZA Piano Black D23N-61-1J0B 2. Remove the 4 screws (1), then remove the connectivity master unit (CMU) (2) from the center display (3). 3. Place the cushion sheet (1) that the lens was wrapped in, on a workbench. 4. Put on the rubber gloves. 5. Place the center display (2) on the cushion sheet (1) with the display side facing downward. Page 5 of 25 12/06/2023 02:18 PM tlawrenc Page 6 of 25 12/06/2023 02:18 PM tlawrenc 6. Remove the 2 screws (1). Separate the center display (2) and the bracket A (3). NOTE: After screwing together the center display and the bracket A (3), check that the screws (1) are seated properly, and then retighten them. (Screw: M3 x 16 mm with a washer) 7. Remove the 4 screws (1) on backside of the center display (2), unhook the 4 snap-fits (3), then remove the rear cover (4) from the center display (2). NOTE: • When installing the rear cover (4) to the center display (2), apply the 4 snap-fits (3) properly. • After screwing together the center display (2) and the rear cover (4), check that the screws (1) are seated properly and then retighten them. (Screw: center: M3 x 16 mm with washer, outside: M3 x 15 mm) Page 7 of 25 12/06/2023 02:18 PM tlawrenc 8. Remove the 4 screws (1) that attach the center display (2) and the bracket B (3). NOTE: After screwing together the bracket B (3) and the center display (2), check that the screws (1) are seated properly. (Screw: M3 x 9 mm ) 9. Remove the bracket B (1) from the center display (2). NOTE: There are 2 snap-fits (3) on the left and right side of the center display. Assembly of the center displa y and the bracket B Holes of the bracket B Hooks on the center display 10. Insert a tip of a flathead screwdriver in the underside of the gap (2), and then move up the bracket B (1) partially. NOTE: When inserting the screwdriver, be careful NOT to damage the circuit board. Detail A Insert a flathead screwdriver. Page 8 of 25 12/06/2023 02:18 PM tlawrenc 11. Insert a tip of a flathead screwdriver in upper side of the gap (1), then remove the bracket. Bracket B Center display 12. Pull up the lock tab (1) to unlock the connector. NOTE: Pull the lock tab (1) gently to avoid the lock tab to be damaged. Page 9 of 25 12/06/2023 02:18 PM tlawrenc Lock: Unlock Detail A (1) Lock tab (2) Cable NOTE: After locking the lock tab (1), check that the line of the cable (2) and the line of the circuit board (3) are aligned. 13. Hold both edges of the cable, then pull it out. Detail A Page 10 of 25 12/06/2023 02:18 PM tlawrenc NOTE: Hold both edges of the cable and insert the cable carefully so that the cable will not be damaged. 14. Remove the center display from the lens. 15. Perform Procedure A or Procedure B. Procedure A: 1. Replace the lens with the modified one, reusing the center display. NOTE: • When installing the center display to the modified lens, clear foreign objects and contamination on the lens and the center display. • When installing the center display to the modified lens, check that a gasket has been installed to the lens properly. Replace: Lens Reuse: Center display Procedure B: 1. Remove TFT (1) from the circuit board (2) according to the following procedure. 2. Unlock the lock tab (3) (4) of the center display according to Detail for A and B. NOTE: Pull the lock tab (3) (4) gently to avoid damaging it. Page 11 of 25 12/06/2023 02:18 PM tlawrenc 3. Hold both edges of the cables (5) (6), and pull them out according to Detail for A and B. Detail for A: (3) Lock Tab (3) Lock Tab (5) Cable Detail for B: (4) Lock Tab (4) Lock Tab (6) Cable 4. Replace the lens and circuit board with modified parts. NOTE: Reuse the TFT. Lens (Replace) Circuit Board (Replace) TFT (Reuse) 5. Assemble the center display in the reverse order of disassemble. NOTE: Page 12 of 25 12/06/2023 02:18 PM tlawrenc • • • • Hold both edges of the cable and insert the cable carefully so that the cable will not be damaged. After locking the lock tab, check that the line of the circuit board (1) and the line of the cable are aligned. When installing the bracket B to the center display, apply the 4 snap-fits properly. After screwing together the bracket B and the center display, check that the screws are seated properly. [Screw] M3 x 9 mm 4 pcs. • When installing the rear cover the center display assy., apply the 4 snap-fits properly. • After screwing together the center display assy. and the rear cover, check that the screws are seated properly, and then retightening them. [Screw] center: M3 x 16 mm with washer 2 pcs., outside: M3 x 15 mm 2 pcs. • After screwing together the center display assy. and the bracket A, check that the screws are seated properly, and then retightening them. [Screw] M3 x 16 mm with washer 2 pcs. 6. Install the center display in the reverse order of removal. 7. Verify the repair. Page 13 of 25 12/06/2023 02:18 PM tlawrenc MX-5 Repair: 1. Check the part number (2) on the label (1) of the center display and then confirm the new replacement part number in the Parts Information. (1) Label (2) Part number (Center display lens kit) (Modified part) Frame color of the center display D0YP-61-1JZ Silver D0YH-61-1JZB Silver D1YP-61-1JZ Piano Black D1YN-61-1JZB Piano Black D2YN-61-1JZA Piano Black Center display assy. on the vehicle (Old part) N247-61-1J0A or older part, NA1P-61-1J0B or older part N315-61-1J0 ND1F-61-1J0A or older part N315-61-1J0A/B, ND1F-61-1J0B/C 2. Remove the 4 screws (1), then remove the connectivity master unit (CMU) (2) from the center display (3). 3. Place the cushion sheet (1) that the lens was wrapped in, on a workbench. 4. Put on the rubber gloves. 5. Place the center display (2) on the cushion sheet (1) with the display side facing downward. Page 14 of 25 12/06/2023 02:18 PM tlawrenc 6. Remove the 3 screws (1) and separate the center display (2) and the bracket A (3). NOTE: After screwing together the center display (2) and the bracket A (3), check that the screws (1) are seated properly, and then retighten them. (Screw: M5 x 10 mm with a washer) 7. Remove the 4 screws (1) on the backside and the bottom of the center display, and then remove the panel (2) from the center display (3). NOTE: After screwing together the center display (3) and the panel (2), check that the screws (1) are seated properly, and then retighten them. (Screw: M3 x 16 mm with a washer) Page 15 of 25 12/06/2023 02:18 PM tlawrenc Page 16 of 25 12/06/2023 02:18 PM tlawrenc 8. Remove the 2 screws (1) on backside of the center display (2), then unhook (3) and remove the rear cover (4) from the center display (2). NOTE: • When installing the rear cover (4) to the center display (2), apply the 4 snap-fits (3) properly. • After screwing the center display (2) and the rear cover (4), check that the screws (1) are seated properly, then retighten them. (Screw: M3 x 15 mm with a washer) 9. Remove the 4 screws (1) that attach the center display (2) and the bracket B (3). NOTE: After screwing together the bracket B (3) and the center display (2), check that the screws (1) are seated properly. (Screw: M3 x 9 mm) Page 17 of 25 12/06/2023 02:18 PM tlawrenc 10. Remove the bracket B (1) from the center display (2). NOTE: There are 2 snap-fits (3) on the left and right side of the center display. Assembly of the center displa y and the bracket B Holes of the bracket B Hooks on the center display 11. Insert a tip of a flathead screwdriver in underside the gap (2), and then remove the bracket B (1) partially. NOTE: When inserting the screwdriver, DO NOT damage the circuit board. Detail A Insert a flathead screwdriver. Page 18 of 25 12/06/2023 02:18 PM tlawrenc 12.Insert a tip of a flathead screwdriver in upper side of the gap (1), then remove the bracket B. Bracket B Center display 13. Pull up the lock tab (1) to unlock the connector. NOTE: Pull the lock tab (1) gently to avoid the lock tab (1) from being damaged. Lock: Unlock Detail A (1) Lock tab (2) Cable Page 19 of 25 12/06/2023 02:18 PM tlawrenc NOTE: After locking the lock tab (1), check that the line of the cable (2) and the line of the circuit board (3) are aligned. 14. Hold both edges of the cable, then pull it out. Detail A NOTE: Hold both edges of the cable and insert the cable carefully so that the cable will not be damaged. 15. Remove the center display from the lens. 16. Perform Procedure C or Procedure D: Procedure C: 1. Replace the lens with a modified one, but reuse the center display NOTE: • When installing the center display to the modified lens, clear foreign objects and contamination on the lens and the center display. • When installing the center display to the modified lens, check that a gasket has been installed to the lens properly. Page 20 of 25 12/06/2023 02:18 PM tlawrenc Replace: Lens Reuse: Center display Procedure D: 1. Remove TFT (1) from the circuit board (2) according to the following procedure. 2. Unlock the clock tab (3) (4) of the center display according to Detail for A and B. NOTE: Pull the lock tab (3) (4) gently to avoid damaging it. 3. Hold both edges of the cables (4) (5), and pull them out according to Detail for A and B. Detail for A: Page 21 of 25 12/06/2023 02:18 PM tlawrenc (3) Lock Tab (3) Lock Tab (unlocked) (5) Cable Detail for B: (4) Lock Tab (4) Lock Tab (unlocked) (6) Cable 4. Replace the lens and circuit board with modified parts. NOTE: Reuse the TFT. Lens Circuit Board (Replace) (Replace) 5. Assemble the center display in the reverse order of disassemble. NOTE: TFT (Reuse) • Hold both edges of the cable and insert it carefully so that the cable will not be damaged. • After locking the lock tab, check that the line of the circuit board and the line of the cable are aligned. • After screwing together the bracket B and the center display, check that the screws are seated properly. [Screw: M3 x 9 mm, 4 pcs.] • When installing the rear cover to the center display, apply the 4 snap-fits properly. • After screwing together the center display and the rear cover, check that the screws are seated properly, and then retighten them. [Screw: M3 x 15 mm with a washer, 2 pcs.] • After screwing together the center display and panel, check that the screws are seated properly, and then retighten them. [Screw: M3 x 16 mm with washer, 2 pcs.] • After screwing together the center display and the bracket A, check that the screws are seated properly, and then retighten them. [Screw: M5 x 10 mm with a washer, 3 pcs.] 6. Install the center display in the reverse order of removal. 7. Verify the repair. Page 22 of 25 12/06/2023 02:18 PM tlawrenc Page 23 of 25 12/06/2023 02:18 PM tlawrenc PARTS INFORMATION Mazda2 / CX-3: Parts Number (New Part) Center display on the vehicle (Old part) Description Qty. D09H-61-1J0B or older part Center Display Lens Kit 1 D23N-61-1J0A or older part Center Display Lens Kit 1 Center Display Lens Kit 1 D0YP-61-1JZ *Note 3 D0YH-61-1JZB *Note 3 D1YP-61-1JZ *Note 4 D1YN-61-1JZB *Note 4 D2YN-61-1JZA D23N-61-1J0B NOTE: • Refer to GEPC to select the applicable display assembly part number. • D23N-61-1J0C is the modified part. Note 3. D0YP-61-1JZ will be superseded to D0YH-61-1JZB. Note 4. D1YP-61-1JZ will be superseded to D1YN-61-1JZB. MX-5: Parts Number (New Part) Center display on the vehicle (Old part) Description Qty. D0YP-61-1JZ *Note 2 N247-61-1J0A or older part NA1P-61-1J0B or older part Center Display Lens Kit 1 N315-61-1J0 ND1F-61-1J0A or older part Center Display Lens Kit 1 Center Display Lens Kit 1 D0YH-61-1JZB *Note 2 D1YP-61-1JZ *Note 3 D1YN-61-1JZB *Note 3 D2YN-61-1JZA N315-61-1J0A/B ND1F-61-1J0B/C NOTE: Refer to GEPC to select the applicable display assembly part number. Note 2. D0YP-61-1JZ will be superseded to D0YH-61-1JZB. Note 3. D1YP-61-1JZ will be superseded to D1YN-61-1JZB. WARRANTY INFORMATION NOTE: • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair. • This repair will be covered under Mazda's New Vehicle Limited Warranty term. Page 24 of 25 12/06/2023 02:18 PM tlawrenc • Additional diagnostic time cannot be claimed for this repair. Warranty Type Symptom Code 61 Damage Code 9W Part Number Main Cause Quantity Operation Number / Labor Hours: ****-61-1JZ* 1 XXW4WBRX / 0.5 Hrs. (CX-3, Mazda2) XXW4WCRX / 0.6 Hrs. (MX-5) Page 25 of 25 12/06/2023 02:18 PM tlawrenc