TSB-24-00-002

SUBJECT:
LOAD CARRYING CAPACITY REDUCED LABEL
No:
TSB-24-00-002
DATE:
January 2024
MODEL:
All Models
CIRCULATE TO:
[ ] GENERAL MANAGER
[ X ] PARTS MANAGER
[ X ] TECHNICIAN
[ X ] SERVICE ADVISOR
[ X ] SERVICE MANAGER
[ ] WARRANTY PROCESSOR
[ X ] SALES MANAGER
PURPOSE
National Highway Traffic Safety Administration (NHTSA) regulations require a label showing the
reduction in load carrying capacity be affixed to vehicles when the total net weight of accessories
is more than 1.5 percent of the vehicle's gross vehicle weight rating (GVWR) or 100 lbs. whichever
is less (accessory weight threshold). The label is only required if accessories are added before, or
at the time the vehicle is first sold. It is not required if accessories are installed by the dealer after
the vehicle is first sold.
Under the NHTSA requirement, it is the dealer's responsibility to calculate the total weight of
accessories installed before the first retail sale and to ensure compliance with the requirement.
AFFECTED VEHICLES
All U.S. models with accessories added
PORT INSTALLED ACCESSORIES
MMNA will provide the net weight of accessories installed by port processors on the vehicle invoice
and Monroney label. If port installed accessories exceed the accessory weight threshold (1.5% of
GVWR or 100 lbs, whichever is less), MMNA port processors will affix a Load Carrying Capacity
Reduced label to the vehicle as required by the regulation. If a dealer installs additional accessories,
they must:
1.
Perform the calculations as explained in this TSB.
2.
Fill out the Load Carrying Capacity Reduced label.
3.
Affix it to the vehicle COVERING any port installed label.
The following statement will be added to the invoice of all vehicles when accessories are port
installed, regardless of whether or not the accessory weight threshold is exceeded:
ALERT: PORT INSTALLED ACCESSORIES NET CUMULATIVE WEIGHT IS XX.X LBS. ADD TO THIS
AMOUNT THE WEIGHT OF ANY DEALER INSTALLED ACCESSORIES AND DETERMINE YOUR NEED TO
APPLY A “REDUCED CARGO CARRYING CAPACITY” LABEL REQUIRED BY FMVSS 571.110.
The net “Cumulative Accessory Weight” will also be shown at the bottom of the Monroney label if
the accessory weight threshold is exceeded. Port processors will affix a Load Carrying Capacity
Reduced label to a vehicle only if the accessory weight threshold is exceeded and indicated on the
Monroney label.
NOTE: Dealers should always refer to the vehicle invoice when they add accessories to any vehicle where
no weight is listed on the Monroney.
Copyright 2024, Mitsubishi Motors North America, Inc.
The information contained in this bulletin is subject to change. For the latest version of this document, go to the
Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com).
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EQUIPMENT
You will need the following equipment to complete this procedure.
D
Permanent, black, fine tipped marking pen (e.g. Sharpie).
D
A scale suitable to weigh components to the ounce. The scale must be capable of repeatedly
weighing “0 - 350 pounds within + 1% of accuracy.”
D
Vehicle Load Carrying Capacity Reduced label. Refer to the Parts Information section later in
this TSB for information.
PROCEDURE
Determine the net weight of any accessories added to the vehicle (components installed minus
components removed) by adding the net weight of dealer installed accessories and the net weight
of port installed accessories listed on the vehicle invoice.
CALCULATE THE WEIGHT TO BE DISPLAYED
1.
Calculate the weight threshold of accessories for the vehicle (1.5% of the GVWR):
Refer to the FMVSS certification label located on the lower driver's “B” pillar and note the GVWR.
To calculate the accessory weight threshold, multiply the GVWR by 0.015.
Example: GVWR x 0.015 = weight threshold for accessories
Using a 2020 Outlander (3.0 L engine) as an example:
5027 lbs. x 0.015 = 75.405 lbs.
Round UP this weight to the next 0.1 lbs for one decimal place (75.405 lbs becomes 75.4 lbs).
Therefore, if the total net weight of accessories added to this Outlander is greater than 75.4 lbs,
you would be required to affix a Load Carrying Capacity Reduced label to the vehicle.
NOTE: If the total net weight of accessories is 100 lbs or more, the weight reduction label is required
regardless of GVWR.
2.
Calculate the weight of all accessories added to the vehicle:
a.
Weigh each accessory being installed on the vehicle. Convert ounces to X.X lbs (one decimal
place) using the formula; ounces ÷ 16 X 100 = X.X lbs. When calculated, if the conversion
displays more than one decimal place, round UP to the next 0.1 lbs (0.85 lbs becomes 0.9 lbs).
Add the weights together to obtain the total accessory weight.
NOTE: Remember to include all attaching hardware and any required fluids added, as well as the
accessories themselves.
Using the same 2020 Outlander (weights shown are for example only):
D
Accessory Tow Hitch:
54.0 lbs
D
Accessory Trailer Tow Wire Harness:
D
Roof Rack Crossbars:
11.0 lbs
D
Cargo Mat:
4.0 lbs
D
All Weather Floor Mats (4) :
7.7 lbs
D
Wheel Locks:
0.9 lbs
Total Weight Added:
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1.1 lbs
78.7 lbs
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b. After installing accessories, weigh all components (including hardware) removed from the
vehicle and no longer used. Calculate the weight.
c.
Standard Lug Nuts:
0.45 lbs
Weight Removed:
0.45 lbs
Calculate net weight added to the vehicle by subtracting weight removed from weight
added.
78.7 lbs. — 0.45 = 78.3 lbs (rounded up to next 0.1 lbs)
Using this example, the net weight of accessories added to the vehicle is greater than the
weight threshold, so a Load Carrying Capacity Reduced label must be installed showing the
capacity has been reduced by 78.3 lbs (35.5 kg).
NOTE: If the total net weight of accessories is more than 1.5% of the vehicle's gross vehicle weight
rating (GVWR), or the accessories weigh 100 lbs or more, then a Load Carrying Capacity Reduced label
MUST be installed.
3.
Apply the Load Carrying Capacity Reduced Label:
a. Add the weight of accessories from the vehicle
invoice to the weight of any accessories your
dealership has added. This weight is to be
entered on the Load Carrying Capacity Reduced
label.
b. Write the total reduction in load carrying
capacity (in either lbs or kg) with a permanent,
fine tipped, marking pen. Draw a line through
the unused weight unit of measure (lbs or kg).
2020 Outlander Shown for Example ONLY
c.
Affix the weight reduction label to the vehicle.
D
Apply the label in the driver's door jamb,
within 25 mm (approx. 1 inch) of the Tire and
Loading Information label.
If a label is already in place due to port
installed accessories, apply your label
displaying the combined weight of the port
installed and dealer installed accessories
over any existing label.
D
At the time of sale, the customer must be
informed of a reduction in the vehicle's load
carrying capacity, and be shown the label
indicating the amount of reduction.
Weight
Reduction
Label
Tire and Loading
Information
Label
PARTS INFORMATION
Use the following Mitsubishi label:
Part Number
FD317
Description
Label, Vehicle GVWR Reduction - Sheet of 10 labels
Qty.
1 label per vehicle
WARRANTY
This TSB provides accessory installation information only. Warranty procedures do not apply.
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