24-01-021G

CAMPAIGN
24-01-021G
MARCH 2024
G80 ELECTRIFIED
(RG3 EV)
WIRING PROTECTION INSTALLATION FOR FRONT BUMPER
MAIN WIRING & CONNECTOR (SERVICE CAMPAIGN T36G)
 IMPORTANT
Retailers must perform this service campaign on all affected vehicles prior to retail delivery to a
guest and whenever an affected vehicle is in the shop for any maintenance or repair.
Access the “Vehicle Information” screen via WebDCS to identify open campaigns.
Description: Some vehicles may exhibit door unlock malfunctions due to front bumper wiring and
fuse disconnections following a collision, stemming from inadequate wiring protection during bumper
impacts. This bulletin provides instructions to remove the front bumper and install the enhanced wiring
protection measures.
Applicable Vehicles (Certain):
• 2023MY G80 Electrified (RG3 EV) produced from 2/23/2022 – 6/1/2023.
NOTICE
To avoid potential damage to Genesis EVs, Genesis EV repairs can only be performed by EV
certified Genesis retailers.
Parts Information:
Hard PVC Tube (18504-20100)
100 mm
1 each
140 mm
1 each
G80 Electrified
(RG3 EV)
Wiring Protective
Material Kit
PVC Tape (18501-10100)
91200-JI000QQH
1 each
Vinyl Sheet (18510-30400)
1 each
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
Warranty Information:
G80
Electrified
(RG3 EV)
30D117R0
Wiring Protection Installation
for Front Bumper Main Wiring
& Connector
0.7
M/H
91221-JI070
I21
ZZ6
NOTE 1: Submit claim on Claim Entry Screen as “Campaign” type.
NOTE 2: If a part is found in need of replacement while performing this campaign and the affected
part is still under warranty, submit a separate claim using the same repair order. If the affected part is
out of warranty, submit a Prior Approval request for goodwill consideration prior to performing the
work.
NOTE 3: This TSB includes Repair validation photos. Op times include VIN, Mileage, and Repair
validation photos as outlined in the Digital Documentation Policy.
Service Procedure:
STUI
This TSB includes Repair validation photos. Refer to the latest Digital Documentation Policy for
requirements.
Removal of the Front Bumper
1.
Open the charge door (A).
! CAUTION
A
Wear gloves to prevent injury to hands.
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2.
Remove the charge door inlet cap (B).
B
3.
Remove the bumper upper cover (C).
C
4.
Remove the engine room undercover (D).
D
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5.
Remove the mounting clips and screws on the
side of front bumper on both driver and
passenger side (E), and detach the side part of
front bumper.
NOTICE
E
Gently remove the side part of the front
bumper to prevent damage.
6.
Disconnect the front bumper main connector
(F).
F
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7.
Remove the front bumper assembly (G).
i
Information
Ensure the connector is properly
disconnected. Replace any damaged
clips or retainers.
NOTICE
Ensure front bumper is carefully set aside
to prevent any damage or scratches to
the bumper.
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G
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Front Bumper Main Wiring & Connector Vinyl Sheet Cover Installation
1.
Use a plastic removal tool to remove the main
wiring connector (A).
A
A
2.
Apply the supplied vinyl sheet (B) to the front
bumper main wiring connector to overlap the
wiring creases and wind the connector wiring
so that it cannot be seen.
B
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3.
Wrap PVC tape on both ends (C) of the end to
overlap the connector and wiring creases.
C
4.
Wrap the PVC tape between the connector
and the wiring so that the wiring in the area (D)
is invisible.
D
5.
Install the connector (E) on the connector
mounting area.
E
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6.
Check the hard PVC tube installation location
(F) and (G) in the L/H area of the front bumper
that has been removed.
F: 140 mm length
G: 100 mm length
G
F
F
F
G
G
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7.
Spread the supplied hard PVC tube (H) and
install it in the position mentioned in step 6,
then rotate it so that the cracked part faces
inside the bumper.
H
Adjust the position by turning after installation.
H
H
H
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8.
Wrap both ends (I) of the mounted hard PVC
tube with PVC tape.
I
I
I
Wrap with PVC tape on both side ends.
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9.
STUI
Using STUI, take a photo of:
1. Harness with both PVC tubes
attached.
2. Vinyl sheet covering the
connector wiring.
Both photos must have the last 6 digits
of the VIN and date of repair on a piece
of paper.
Upload the 2 photos to STUI.
10.
Reinstall everything in the reverse order.
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