36841.1.1

Volvo Car USA LLC
Technical Journal
Technical Journal Title
Ref. No.
Noise Reducing Encapsulation Cover For XC60 Long Range PHEV
ERAD
TJ 36841.1.1
Issuer (Dept.)
Issue Date
Status Date
3/27/24
4/16/24
Technical Service
Car Market
Partner
Function Group
United States and Canada
3 US 7510 Volvo Car USA
4632
Function Description
Page
Electrical rear axis drive
Page 1 of 6
Attachment
File Name
File Size
TJI-528081-2_1_1_en-us.pdf
0.9625 MB
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
DESCRIPTION:
If a customer comments about sound generated from the ERAD, please follow the advice under
“Service”.
ERAD = Electric Rear Axle Drive
PHEV = Plug-In Hybrid Electric Vehicle
CSC Customer Symptom Codes
Code
Description
8N
Driving/Unusual noise/Unsure when/at all times
F2
Driving/Unusual noise/During acceleration
ZE
Idling/Unusual noise
D2
Front/rear axle/Unusual noise
DTC Diagnostic Trouble Codes
Vehicle Type
Type
Eng
Eng
Desc
246
H6
BH6PHEV
Sales
Body
Gear
Steer
Model Year
2022-9999
Plant
Chassis
range
Struc Week
Range
-
202147-999952
SERVICE:
This solution is for cases where the assessment of sound level is borderline to what is considered as
normal electrical sound (see TJ 36166 for normal sound information).
Technical Journal 36841.1.1
An ERAD Encapsulation Cover is now available to decrease the sound level by up to 3dBA.
•
•
Order Part number 32324792 and follow the attached instructions.
Note: This solution is only valid for XC60 vehicles.
Warranty claim info:
To get a warranty claim accepted for a job described in this TJ, use the corresponding VST OP
number stated in this TJ.
Note that the TJ number must be stated in the repair order text.
VST Operation Number
VST Operation Number
Description
98296-2
Sheathing ERAD acc. to TJ
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report” and sub-concern area “Support Needed”, use function group 4632.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 6
2024-04-16
Title
Action
Issue
1
Volvo Car Customer Service
Electric rear axle drive ERAD
Product fix
Date
2024-02
Reason
First issue
Affected vehicles
Model year Model
2022, 2023, XC60 (18-)
2024, 2025
2022, 2023, XC90 (16-)
2024, 2025
Engine
B4204T52, T53, T56,
T57
B4204T53, T56, T57
TJ Instruction VCC-528081-2
Page
1(4)
Operation number:
98296-2
TJ Instruction VCC-528081-2
Page 2 ( 4 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the
component with which you will do
something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Removal
Remove electric rear axle drive ERAD , refer
to:
Removal, replacement and installation
4 - Power transmission
46 - Rear axle, drive shafts
465 - final drive (front and rear)
TJ Instruction VCC-528081-2
Page 3 ( 4 )
Installation
Caution! Make sure the component is fitted
as illustrated.
Use a cable tie
Caution! Make sure the component is fitted
as illustrated.
Use a cable tie
TJ Instruction VCC-528081-2
Page 4 ( 4 )
Caution! Make sure the component is fitted
as illustrated.
Use a cable tie
To install, reverse the removal procedure.