TSB-24-42-002

SUBJECT:
EV CHARGER LID REMOVAL AND INSTALLATION PROCEDURE
CORRECTIONS/ADDITIONS – SERVICE MANUAL REVISION
No:
TSB-24-42-002
DATE:
April 2024
MODEL: Outlander Plug-in Hybrid
CIRCULATE TO:
[ ] GENERAL MANAGER
[ X ] PARTS MANAGER
[ X ] TECHNICIAN
[ X ] SERVICE ADVISOR
[ X ] SERVICE MANAGER
[ X ] WARRANTY PROCESSOR
[ ] SALES MANAGER
PURPOSE
This TSB provides EV Charger Lid removal and installation procedure corrections and additional
information in the applicable Service Manual.
AFFECTED VEHICLES
2023-2024 Outlander Plug-in Hybrid
AFFECTED SERVICE MANUAL
2023-2024 Outlander Plug-in Hybrid Service
Manual
PROCEDURE
Please use the chart below to replace the pages in the affected 2023-2024 Outlander Plugin Hybrid Service Manual Body section.
Applicable Manual
2023 OUTLANDER
(PHEV) Service
Manual
2024 OUTLANDER
(PHEV) Service
Manual
Pub. No.

MSCD-027B-2023

MSCD-027B-2024
Applicable Title
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
└DOOR & LOCK
└REMOVAL AND INSTALLATION
└CHARGING LID
└REMOVAL AND INSTALLATION
Content
Attached
sheet 3
Copyright 2024, Mitsubishi Motors North America, Inc.
The information contained in this bulletin is subject to change. For the latest version of this document, go to the
Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com).
4/17/2024
1 of 3
(5398/MSB24M42-501)
Attached sheet 3 (1/2)
DOOR & LOCK
REMOVAL AND INSTALLATION
CHARGING LID
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Post-installation operation
• EV Charger Lid Inspection (Refer to On-vehicle Service,
EV Charger Lid Check).

1
7
2
3
4
5
6
EV home & quick charger
cable assembly
Charger connector
lock actuator
DF2000Q6AE
4/17/2024
2 of 3
(5398/MSB24M42-501)
DOOR & LOCK

Attached sheet 3 (2/2)
EV charger lid weatherstrip removal step
>>B<<
1.
EV charger lid weatherstrip
EV charger lid assembly removal steps
<>
>>A<<
<>
2.
EV charger lid panel
•
Luggage trim (RH) (Refer to Body Interior - Interior
- Removal and Installation - Luggage Trim Removal and Installation)
•
EV home & quick charger cable assembly (Refer to
Electric Power Train - On Board Charger (OBC) /
DC-DC Converter - EV Home & Quick Charger
Cable - Removal and Installation)
•
Charger connector lock actuator (Refer to Electric
Power Train - On Board Charger (OBC) /DC-DC
Converter - EV Home & Quick Charger Cable Removal and Installation)
3.
EV charger lid lock sensor
4.
EV charger lid lock release actuator
5.
EV charger lid light
6.
EV charger lid bracket
7.
EV charger lid assembly
REMOVAL SERVICE POINT
<> EV CHARGER LID PANEL REMOVAL
<> EV CHARGER LID PANEL REMOVAL
1.Lift up the EV charger lid assembly claw.
EV charger
lid assembly
Claw
DF2000Q7AA
2.Slide the EV charger lid panel towards the rear of the vehicle and remove it.

>B<< EV CHARGER LID PANEL INSTALLATION
>>B<< EV CHARGER LID WEATHERSTRIP INSTALLATION
Align the edge of the EV charger lid weatherstrip with the reference plane and install it as shown in the figure.
EV charger lid weatherstrip
: Claw position
4/17/2024
3 of 3
Reference
plane
DF500017AA
(5398/MSB24M42-501)