1991 Ford Aerostar VanFord Aerostar Van 1991

Vehicle Details: Recalls, Fuel Economy, Emissions, Investigations, Consumer Complaints, Service Bulletins

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Below you will find all available information on the 1991 Ford Aerostar Van, manufacturered by Ford Motor Company.
The vehicle is described as a Rear-Wheel Drive Vans .

ManufacturerKnown WMI(s)Fuel Type
Ford1F1 1FB 1FC 1FD 1FM 1FT 2FM 2FT 3FM 4F2 4M2 4M4 4N2 3FM Regular
City MPGHighway MPGCO2 emissions
14 - 17 MPG19 - 22 MPG467.73 - 555.43 g/mile
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Sub-models: - Aerostar Van Awd -

Frequently Asked Questions
  • What is the MPG of a 1991 Ford Aerostar Van?
     - The 1991 Ford Aerostar Van has an EPA estimated city efficiency of 14 - 17 MPG and an estimated highway efficiency of 19 - 22 MPG.
  • What is the fuse box diagram for the 1991 Ford Aerostar Van?
     - Fuse box diagrams for the 1991 Ford Aerostar Van can be found here
  • What is the annual fuel cost for the 1991 Ford Aerostar Van?
     - EPA estimated annual fuel cost for the 1991 Ford Aerostar Van is $3000.
  • Where is the 1991 Ford Aerostar Van produced?
     - The 1991 Ford Aerostar Van is produced in Dearborn Michigan, United States (usa).
  • Are there recalls for the 1991 Ford Aerostar Van?
     - There are 9 recall(s) for the 1991 Ford Aerostar Van, additional information is below.
NHTSA Mandated Recalls
  • Recall 10922 [USA]: Loss of braking can result.

  • Recall 31504 [USA]: This condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

  • Recall 22257 [USA]: Driver may believe the vehicle is safely engaged in parkwhen the gear is not truly engaged. this can lead to the vehicle jumping out ofgear unintentionally, vehicle rollaway when parked on a sloped surface, andinadvertent motion when the vehicle is started. all of these conditions canresult in a vehicle accident.

  • Recall 22006 [USA]: Vehicles would not comply with fmvss 210.

  • Recall 2001193 [Canada]: Other

  • Recall 1995212 [Canada]: Electrical

  • Recall 1992011 [Canada]: Emissions

  • Recall 1992077 [Canada]: Lights and instruments

  • Recall 1991149 [Canada]: Powertrain

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

NHTSA Submitted Mechanical & Emissions Details
  • Automatic 4-spd Rear-Wheel Drive Aerostar Van

    Description Data
    Engine cylinders6
    Engine displacement in liters3.0
    Engine descriptor; see fueleconomy.gov details(FFS)
    TransmissionAutomatic 4-spd
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-5250
    Description Data
    Annual petroleum consumption in barrels for fuel type 116.5283
    City mpg for fuel type 1,16
    Combined mpg for fuel type 1,18
    Engine cylinders6
    Engine displacement in liters3.0
    Drive axle typeRear-Wheel Drive
    EPA model type index3643
    Engine descriptor; see fueleconomy.gov details(FFS)
    Annual fuel cost for fuel type 1 ($)3000
    Fuel type with fuel type 1 and fuel type 2 (if applicable)Regular
    Fuel type 1. for single fuel vehicles, this will be the only fuel. for dual fuel vehicles, this will be the conventional fuel.Regular Gasoline
    Highway mpg for fuel type 1,21
    Vehicle record id8367
    Model name (carline)Aerostar Van
    Has my mpg data; see yourmpgvehicle and yourmpgdrivervehicleY
    If true, this vehicle operates on a blend of gasoline and electricity in charge depleting modefalse
    TransmissionAutomatic 4-spd
    Unadjusted city mpg for fuel type 120.0
    Unadjusted highway mpg for fuel type 129.0
    EPA vehicle size classVans
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-5250
    Date the vehicle record was created (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
    Date the vehicle record was last modified (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
  • Manual 5-spd Rear-Wheel Drive Aerostar Van

    Description Data
    Engine cylinders6
    Engine displacement in liters3.0
    Engine descriptor; see fueleconomy.gov details(FFS)
    TransmissionManual 5-spd
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-4500
    Description Data
    Annual petroleum consumption in barrels for fuel type 115.6584
    City mpg for fuel type 1,17
    Combined mpg for fuel type 1,19
    Engine cylinders6
    Engine displacement in liters3.0
    Drive axle typeRear-Wheel Drive
    EPA model type index3644
    Engine descriptor; see fueleconomy.gov details(FFS)
    Annual fuel cost for fuel type 1 ($)2850
    Fuel type with fuel type 1 and fuel type 2 (if applicable)Regular
    Fuel type 1. for single fuel vehicles, this will be the only fuel. for dual fuel vehicles, this will be the conventional fuel.Regular Gasoline
    Highway mpg for fuel type 1,22
    Vehicle record id8368
    Model name (carline)Aerostar Van
    Has my mpg data; see yourmpgvehicle and yourmpgdrivervehicleN
    If true, this vehicle operates on a blend of gasoline and electricity in charge depleting modefalse
    TransmissionManual 5-spd
    Unadjusted city mpg for fuel type 121.0
    Unadjusted highway mpg for fuel type 131.0
    EPA vehicle size classVans
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-4500
    Date the vehicle record was created (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
    Date the vehicle record was last modified (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
  • Automatic 4-spd Rear-Wheel Drive Aerostar Van

    Description Data
    Engine cylinders6
    Engine displacement in liters4.0
    Engine descriptor; see fueleconomy.gov details(FFS)
    TransmissionAutomatic 4-spd
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-6250
    Description Data
    Annual petroleum consumption in barrels for fuel type 117.5006
    City mpg for fuel type 1,15
    Combined mpg for fuel type 1,17
    Engine cylinders6
    Engine displacement in liters4.0
    Drive axle typeRear-Wheel Drive
    EPA model type index3663
    Engine descriptor; see fueleconomy.gov details(FFS)
    Annual fuel cost for fuel type 1 ($)3200
    Fuel type with fuel type 1 and fuel type 2 (if applicable)Regular
    Fuel type 1. for single fuel vehicles, this will be the only fuel. for dual fuel vehicles, this will be the conventional fuel.Regular Gasoline
    Highway mpg for fuel type 1,20
    Vehicle record id8369
    Model name (carline)Aerostar Van
    Has my mpg data; see yourmpgvehicle and yourmpgdrivervehicleN
    If true, this vehicle operates on a blend of gasoline and electricity in charge depleting modefalse
    TransmissionAutomatic 4-spd
    Unadjusted city mpg for fuel type 118.0
    Unadjusted highway mpg for fuel type 128.0
    EPA vehicle size classVans
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-6250
    Date the vehicle record was created (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
    Date the vehicle record was last modified (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
  • Automatic 4-spd 4-Wheel or All-Wheel Drive Aerostar Van Awd

    Description Data
    Engine cylinders6
    Engine displacement in liters4.0
    Engine descriptor; see fueleconomy.gov details(FFS)
    TransmissionAutomatic 4-spd
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-7250
    Description Data
    Annual petroleum consumption in barrels for fuel type 118.5944
    City mpg for fuel type 1,14
    Combined mpg for fuel type 1,16
    Engine cylinders6
    Engine displacement in liters4.0
    Drive axle type4-Wheel or All-Wheel Drive
    EPA model type index3686
    Engine descriptor; see fueleconomy.gov details(FFS)
    Annual fuel cost for fuel type 1 ($)3400
    Fuel type with fuel type 1 and fuel type 2 (if applicable)Regular
    Fuel type 1. for single fuel vehicles, this will be the only fuel. for dual fuel vehicles, this will be the conventional fuel.Regular Gasoline
    Highway mpg for fuel type 1,19
    Vehicle record id8370
    Model name (carline)Aerostar Van Awd
    Has my mpg data; see yourmpgvehicle and yourmpgdrivervehicleN
    If true, this vehicle operates on a blend of gasoline and electricity in charge depleting modefalse
    TransmissionAutomatic 4-spd
    Unadjusted city mpg for fuel type 117.7778
    Unadjusted highway mpg for fuel type 126.0
    EPA vehicle size classVans
    You save/spend over 5 years compared to an average car ($). savings are positive; a greater amount spent yields a negative number. for dual fuel vehicles, this is the cost savings for gasoline-7250
    Date the vehicle record was created (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
    Date the vehicle record was last modified (iso 8601 format)Tue Jan 01 00:00:00 EST 2013
Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • 13118 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt
  • 99196 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
  • 99183 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Service tip information on revised oil pan gasket replacement procedure. *tt
  • 99222 - ELECTRICAL SYSTEM:WIRING: Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
  • 02142 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Some vehicles equipped with an automatic transmission and a 4.0l ohv engine may exhibit a noise / vibration, no drive, unusual noise during cranking or a no crank condition. *tt
  • 01197 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Some vehicles equipped with the 4.0l ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock. *tt
  • 01157 - UNKNOWN OR OTHER: Information regarding transmission fluid usage charts. *slc
  • 01156 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE: Some vehicles may exhibit heater core leaks. *slc
  • 01124 - ENGINE AND ENGINE COOLING:ENGINE: On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed. *tt
  • 002310 - POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES: Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
  • 96719 - STEERING: Experiencing a rapping or clanging noise when the steering wheel is turned rapidly or when turning on a bumpy road surface. *tt
  • 985A52 - SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS: This bulletin contains service tips when servicing any brake related roughness / pull concerns. *tt
  • 0015 - POWER TRAIN:AUTOMATIC TRANSMISSION: Information regarding the new transmission cooler flusher- service tip. *mjs
  • 6896 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt
  • 99152 - POWER TRAIN:AUTOMATIC TRANSMISSION: Information on the new flush and fill tool available through rotunda. *tt
  • 99129 - EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.: Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
  • 99816 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
  • 98112 - POWER TRAIN:AUTOMATIC TRANSMISSION: Subject regarding a new service center support that uses a thrust bearing (#3 and #4) in place of thrust washers has been released. *tt
  • 98246 - ELECTRICAL SYSTEM: Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
  • 982310 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL: Mass air flow (maf)- sensor contamination- service tip. *ak
  • 98233 - POWER TRAIN:AXLE ASSEMBLY: Concerns with front drive axle fluid may leak out of the vent under some driving modes on some vehicles. *yc
  • 9873 - EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.: Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
  • 9864 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Information on a buzzing or rattle noise from the exhaust system. *tt
  • 9852 - TIRES: Information on tire company telephone numbers for customer assistance. *yc
  • 9848 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Announcing the ford oem air conditioning retrofit kit availability. *yc
  • 9888 - POWER TRAIN:AUTOMATIC TRANSMISSION: Information on a new transmission fluid usage chart. *yc
  • 985A13 - SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC: The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
  • 985A12 - EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES: Recommended guidelines for towing behind recreational vehicles. *tt
  • 9832 - STRUCTURE:BODY:BUMPERS: Front and rear bumpers made of xenoy plastic have had the conductive primer removed from service parts. *yc
  • 9768 - UNKNOWN OR OTHER: Fuel economy- customer expectations versus vehicle usage. *jd
  • 97511 - POWER TRAIN:AUTOMATIC TRANSMISSION: Fluid- transmission fluid usage charts. *jd
  • 9747 - STRUCTURE: Frame- rivet replacement with bolts- service tips. *jd
  • BC1019997230 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS: 4.0l equipped vehicles may experience temperature gauge fluctuation that may be accompnied with a thumping noise or feel in the coolant hoses with the engine at normal operating temperature. *jd
  • BC3485972301 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS: 4.0l equipped vehicles may experience temperature gauge fluctuation that may be accompanied with a thumping noise or feel in the coolant hose with the engine at normal operating temperature. *jd
  • 962617 - SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS: Brakes - brake service - service tips. *tw
  • 962612 - POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER: Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
  • 96221 - VISIBILITY:WINDSHIELD: Windshield and interior glass - fog/film. *tw
  • 96249 - POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER: Torque converter - leak test procedure - service tip. *tw
  • 96246 - ELECTRICAL SYSTEM:WIRING: Wiring - electrical diode identification and service replacements. *tw
  • 95212 - SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP: The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. If petroleum-based grease is used to lubricate any par
  • 951614 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Air conditioning-poor performance even though a/c system is functioning properly service tips. *sd
  • 951612 - STRUCTURE:BODY:DOOR : Door-replacement sliding - service tip. *sd
  • 95161 - STRUCTURE:BODY: Sheet metal-roof panel and drip rail replacement- seam sealer application procedure.*sd
  • 95153 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY: Temperature gauge - fluctuating and /or inaccurate high readings. *sd
  • BC1350950906 - POWER TRAIN:AUTOMATIC TRANSMISSION: High altitude transmission available. *tw
  • BC1383950906 - STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS: Vehicle may exhibit a moan when turning - to correct this condition, replace the high pressure hose with a tuned hose. *tw
  • 95102 - ELECTRICAL SYSTEM:IGNITION: Vehicles may have a disconnect of the ignition control module (icm) connector or moisture buildup within the connector. *tw
  • 94249 - VISIBILITY:POWER WINDOW DEVICES AND CONTROLS: Front door glass tipping and binding during downward travel. *tw
Known Recall Investigations
  • Transfer cases and rear drive shaft investigation # EA99002

    There is no summary currently available

  • Parking pawl investigation # RQ97015

    When the automatic shift lever is placed in the park position, the parking pawl does not always engage the park gear.This can lead to the vehicle jumping out of gear unintentionally and cause the vehicle to start rolling inadvertently

Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20170508

I had my starter replaced breaks and relay and it still having problems with the electrical system i cannot even turn on my headlights

NoNoN NoneNone20040107

The front brake rotors warped, causing the vehicle to shimmy. Dealership repaired the problem twice, but the consumer was still having the same problems. *ak

NoNoN NoneNone20031014

Transmission fluid entering coolant

NoNoN NoneNone20030814

Brakes overheat on a curvey road

NoNoN NoneNone20021114

1) replaced both head gaskets and bolts! 2) replaced extension housing gasket 3) replaced both valve cover gaskets, oil pan gasket, oil filter adapter o-rings

NoNoN NoneNone20020919

Passenger side sliding door will no longer open. Vehicle has not been examined by dealer. Nlm

NoFireN NoneNone20020722

Consumer states that while driving down highway the rear brakes locked and caused a fire which melted the rear tires. Consumer was travelling approx 65mph when the vehicle began to slow down and smoke began coming from the rear of vehicle.*jb.

NoNoN NoneNone20020607

As soon as consumer shifted to drive, vehicle accelerated on its own, with tires spinning. Consumer applied brakes, then park brake, and shifted to neutral. Consumer accidently shifted to reverse and heard a loud clunking sound, vehicle came to a stop.*ak *jb

NoNoN NoneNone20020505

I went to firestone in st. Joe, mo and had my air conditioning recharged after 9 years of driving my van. They told me that i needed to replace a hose on the front of the vechical and that they needed to then add freon to the system. That was in july 19, 2001. It didn't seem as cold as it had before but it was ok. Then when i needed the air this summer i had none. They said that the hose that they installed they latter were told wouldn't hold the pressure (i think) but that now sence it was over 6 months they wouldn't or couldn't do anything. It cost me $304.07. They say that you people knew about this problem. What the hell is going on?*ak

Read and Submit Vehicle Complaints -- 61+ complaints filed
Common OBD-II Error Codes
  • P2357 [1] Cylinder 10 – pressure too low

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