TB-2028831

SB-10043913-2601
UPDATE Technical Bulletin
24 12 02 March 13, 2012 2028831
UPDATE – 24W3 Fuel Pressure Sensor
NOTE:
• Perform this UPDATE on all applicable vehicles within Fuel Pressure Sensor Warranty Ext(10 years
or 120,000 miles (192,000km), whichever occurs first)
• It is MANDATORY to perform UPDATES on all applicable vehicles in dealer inventory PRIOR TO
RETAIL SALE.
• Inform customers that this UPDATE will be available free of charge as long as their vehicle is within
the Warranty parameters outlined in this UPDATE.
NOTE:
Required DMS Wording/Programming Text (SAGA claim comments): UPDATE 24W3 Fuel Pressure
Sensor
Engine
Code
Trans.
Code
From
To
2007 – 2008
2.0L
(BPY)
All
3VW_ _ _1K_7M047022
3VW_ _ _1K_8M124373
Eos
2007 – 2008
2.0L
(BPY)
All
WVW_ _ _1F_7V017671
WVW_ _ _1F_8V038952
GTI
2007 – 2008
2.0L
(BPY)
All
WVW_ _ _1K_7W095421 WVW_ _ _1K_8W232595
Passat
2007 - 2008
2.0L
(BPY)
All
WVW_ _ _3C_7_094106
Model(s)
Year
Jetta
WVW_ _ _3C_8_092798
REVISION HISTORY
Revision
Date
Purpose
1
03/06/12
Original publication
2
03/13/2012
Updated note section
Technical Background
Due to fuel intrusion into the low-pressure system fuel pressure sensor (G410), a false signal may be
sent to the controller, resulting in a reading that is out of tolerance.
Page 1 of 5
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
Production Solution
Improvements to G410 fuel pressure sensor.
Service
NOTE:
• ElsaWeb is the only valid inquiry/verification source. Check ElsaWeb on the day this vehicle UPDATE
will be performed to verify vehicle eligibility for the UPDATE. Status must show “open”. Attach an
ElsaWeb printout showing the “open” status to the repair order.
• If this UPDATE appears to have already been performed but the code still shows open in ElsaWeb,
contact Warranty before proceeding further. Another dealer may have recently performed this
UPDATE but not yet entered a claim for it in the system.
• ElsaWeb may also show additional open action(s); if so, inform your customer - this work can be done
while the vehicle is in for this UPDATE.
• Contact the Warranty Helpline (U.S.) or the Warranty Campaign Specialist (Canada) if you have any
questions.
Sensor Replacement Procedure
1. Locate the low-side fuel pressure
sensor.
2. Check the part number on the lowside fuel pressure sensor.
3. If the part number IS, 06E 906 051
K or later, no further work is
required.
4. If the part number IS NOT, 06E
906 051 K or later, replace the lowside fuel pressure sensor.
5. Run Basic Settings 103 to adapt
system.
6. DO NOT replace the high pressure
fuel pump, electrical fuel pump, fuel
pump control module or fuel filter
unless problem persists and further
diagnosis indicates a malfunction
of any of these components.
Figure 2. Improved fuel pressure sensor
06E 906 051 K.
Page 2 of 5
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
Required Parts and Tools
Part Description
Part No:
Quantity
Fuel pressure sensor
06E 906 051 K
1
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
VAS Diagnostic Tool
VAS 5051B, 5052/A, 6150
(Base CD V19.00, Brand DVD V19.10.00 or higher)
Warranty
Claim Entry
Procedure
Enter your claim immediately upon completion of the UPDATE. Claims will
only be paid for vehicles that show this UPDATE code open in ElsaWeb on the
day of repair. To help ensure prompt and proper payment, attach the screen
print to the repair order.
Claim Help
U.S. dealers - Contact the Warranty Helpline toll-free at 1-866-306-8447 for
help with claim entry.
Canadian dealers - Contact your Warranty Campaign Specialist. For contact
information, please proceed to “ServiceNet – Warranty/Contact
Information/Campaigns – “Warranty Campaign Specialist.”
Required Customer Ensure customers are aware of all work performed on the vehicle by recording
Notification
the information on the repair order.
Attach a copy of the Vehicle UPDATE Fact Sheet to the customer’s copy of the
repair order and take the time to explain this UPDATE to your customer.
Page 3 of 5
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
SAGA Code 24W3 Claim Entry Procedure
Check ElsaWeb to confirm that this UPDATE code is open on the day of repair.
Service No.: 24W3
Damage Code: 0099
Parts Manufacturer/Vendor Code: WWO
Claim Type
Sold vehicle = 7 10
Unsold vehicle = 7 90
Accounting Instructions
Criteria I.D. 01 Check/UPDATE present. No further work required.
Repair operation:
0183 00 99
40 TU
-- OR -Criteria I.D. 01 Replace Fuel Pressure Sensor
Repair operation:
2409 19 99
Quantity
1
40 TU
Part Number
Part Description
06E 906 051 K
Fuel Pressure Sensor
There is NO reimbursement for wash or loaner vehicle!
If vehicle is not eligible for repair under this UPDATE (i.e.: totaled status) OR if customer
refused repairs.
Fax the Repair Order to VWoA at (248) 754-5093 and provide VIN, applicable Service Number,
Customer Information, Dealer Number and Date
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or
removal. Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 4 of 5
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
UPDATE FACT SHEET – UPDATE Code 24W3
Dear Volkswagen Customer,
Today we performed UPDATE code 24W3 on your vehicle. This UPDATE replaced the fuel
pressure sensor, and was performed for you free of charge.
Volkswagen periodically makes updates like this available in order to ensure our customer’s
continued satisfaction with the quality of their Volkswagen vehicles.
We at Volkswagen are committed to providing our customers with reliable, quality products
that are a pleasure to drive and own. If you should ever have any questions or vehicle
concerns, your authorized Volkswagen dealer will be pleased to assist you.
Thank you for driving a Volkswagen!

CSC-10043913-8751
UPDATE Technical Bulletin
UPDATE FACT SHEET – UPDATE Code 24W3
Dear Volkswagen Customer,
Today we performed UPDATE code 24W3 on your vehicle. This UPDATE replaced the fuel
pressure sensor, and was performed for you free of charge.
Volkswagen periodically makes updates like this available in order to ensure our customer’s
continued satisfaction with the quality of their Volkswagen vehicles.
We at Volkswagen are committed to providing our customers with reliable, quality products
that are a pleasure to drive and own. If you should ever have any questions or vehicle
concerns, your authorized Volkswagen dealer will be pleased to assist you.
Thank you for driving a Volkswagen!