SP-8-600-003

CSC-10056211-2325
June 2014
NOTICE OF UPCOMING SERVICE PROGRAM – Xpert HVAC UPGRADE
SP 8-600-001, SP 8-600-002, SP 8-600-003
Dear Autocar Truck Owner:
Autocar Industries, LLC is pleased to offer a free of charge “HVAC Performance Upgrade Kit”
for certain earlier built Autocar Xpert medium duty vehicles, to eligible customers who feel their
operators would benefit from an enhanced performance HVAC system. Select vehicles
manufactured between March 2012 and October 2013 with serial numbers in the range 213288
through 216745 are eligible for this free of charge HVAC upgrade kit. Our records indicate that
your vehicle is eligible for this upgrade kit.
The Service Program affects the HVAC system including blower fan, controller, air ducting and
in some cases components of the dash board. Completing the program can provide improved
air flow of up to 30% inside the cab and revised HVAC controls to improve the performance of
the HVAC system in all climates.
Depending on the vehicle build date, three different kits are available. Depending on which kit
relates to your vehicle, the labor time to upgrade your vehicle may take up to 8 hours.
(1)
Kit 1 will be comprised of a new dashboard, which incorporates behind the dash an
improved design for fit and seal of air ducting, enabling less air restriction and
improved fit and seal, upgraded blower fan for improved air flow, and a revised
HVAC controller module.
(2)
Kit 2 will be comprised of improved air ducting to allow for less air restriction and
improved fit and seal, upgraded blower fan for improved air flow, and a revised
HVAC controller module.
(3)
Kit 3 will be comprised of an upgraded blower fan for improved air flow, and a
revised HVAC control module.
Call Autocar toll-free at 844-489-3300 to determine which kit is designed for your vehicle.
Autocar will work and coordinate with a local service provider to install and upgrade the
HVAC system at no charge to you.
As with all service programs, if you have previously paid for repairs relating to the HVAC
system, you may be entitled to recover a portion or all of the amount you paid for those repairs.
Submit a copy of all documentation supporting your claim to the Autocar Warranty Department
at the address below.
We are excited to offer this HVAC upgrade free of charge to our customers, and hope the
enhancement to your vehicle and the HVAC system outweighs any inconvenience the Service
Program may cause. We hope you recognize Autocar’s commitment to offering the latest in
product design improvements to both our current customers (at no cost to them) as well as our
future customers.
Sincerely,
AUTOCAR INDUSTRIES, LLC
ACF 00002 Rev. 003
551 South Washington Street, Hagerstown, IN 47346
Office: 765.489.5499
Fax: 765.489.5230

SP 8-600-003
SERVICE PROGRAM
August, 2014
ATTENTION:
SB-10056211-8786
Service Managers / Parts Managers
SUBJECT:
SERVICE RESPONSIBILITY:
Service Programs are performed on eligible
vehicles at no charge to the owner until the
expiration date listed above.
Autocar Xpert HVAC Performance Upgrade
DESCRIPTION OF SERVICE
PROGRAM:
This Service Program is one of three different
programs providing instructions to upgrade
the HVAC on certain Autocar Xpert vehicles.
Your vehicle may or may not be affected by
this Service Program. Confirm your vehicle’s
VIN against the list beginning on page 25. If
your vehicle’s VIN is not present on the list
you may want to consult Service Program
SP 8-600-001 or SP 8-600-002.
PROGRAM EXPIRES:
August 31, 2015
VEHICLES AFFECTED:
There are 65 affected vehicles with serial
numbers in the range 213288 through
216745. Refer to the VIN list beginning on
Page 25.
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SERVICE PROGRAM
INFORMATION:
Service Programs are product modifications
and/or product improvements that Autocar
has determined will enhance the operation
of the truck. In a continuing effort to inform
our customers of potential service issues
and avoid unnecessary down time, Autocar
has identified the following operation as
recommended preventive maintenance.
This Service Program should be added to
your preventive maintenance and service
manuals.
While being committed to continuous
product improvement, Autocar is not liable
for updating existing chassis after they have
been placed in service.
Questions regarding this Service Program
should be directed to Autocar Technical
Support at 888-218-3611.
Page 1 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
REQUIRED PARTS:
(1) S6004001K003 HVAC Upgrade kit
(1) A6030018-001
Controller module
(1) A6000099-001
Capacitor
(1) A6000098-001
Motor, blower
(1) A6000100-001
Ground wire
(1) A8700026-025
25A Fuse, ATO
Page 2 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
LOCKOUT/TAGOUT
PROCEDURES
Before entering the vehicle or vehicle body,
read and follow OSHA regulations concerning
entry and working in “CONFINED SPACE”
OSHA 1910.146 and “LOCKOUT/TAGOUT”
OSHA 1910.147. Follow OSHA regulations
while performing any work on the vehicle.
The vehicle must be disabled by the following
steps before performing any work on the
vehicle:
1. Place the transmission in NEUTRAL.
2. Set the parking brake.
3. Shut the engine OFF.
4. Lock cab doors, keep the key in your
pocket. Block the wheels before entering
the body or performing any work on the
vehicle.
5. Turn the battery disconnect switch OFF, if
equipped.
6. Completely drain the air from the
primary/A system and secondary/B
system by opening the drain valves on
the air tanks themselves or by using the
drain manifold if supplied. When draining
the air tanks, do not look into the area
where air is draining. Dirt or sludge
particles may be expelled in the air
stream and can cause eye injury.
7. Place magnetic “DANGER” signs on both
cab doors before entering the body or
performing any work on the vehicle.
8. Take proper precautions before working
under the vehicle. Use ramps approved
for the weight of your vehicle, or use floor
jacks and stands. Never work under a
vehicle supported by jacks alone. Always
use jack stands to support the vehicle.
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Autocar natural gas powered vehicles require specific compliance in the service, storage and refueling procedures.
If you store or dispense Compressed Natural
Gas (CNG) or Liquid Natural Gas (LNG), or if
you work on CNG or LNG trucks, your location must be fully compliant with applicable
codes, regulations and standards, including
National Fire Protection Association (NFPA)
codes, Society of Automotive Engineers
(SAE) standards, American National Standards Institute (ANSI), Natural Gas Vehicle
(NGV) standards, the United States Code of
Federal Regulations (CFR), and your state
and local fire and other applicable codes
(including the California Code of Regulations
and the Texas Administrative Code, as applicable).
Contact your local fire department for guidance and additional compliance information.
Technicians working on Autocar trucks with
CNG or LNG engines must be trained in the
proper repair of CNG and LNG engines and
the safe storage and dispensing of CNG and
LNG.
Page 3 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
TO OBTAIN PARTS:
SAFETY NOTICES
Ensure that you have authorization from the
customer to perform this work, and send an
e-mail to [email protected] which
includes the following:
• VIN(s) (or last 6 digits of VIN(s)
• ‘Attention To’ name
• ‘Ship To’ address
Allow the vehicle’s engine and cooling system
to cool to ambient temperature before performing the repair procedure. A hot engine or
cooling assembly may cause burns or other
personal injury.
CLAIMS FOR REIMBURSEMENT:
Submit a claim for reimbursement in
accordance with Autocar’s Warranty
Administration Manual.
CLAIM CODING INFORMATION:
Labor
Operation
Code Number
Time
Allowance
SRT
Description
87010-0-03
4.0 HR
HVAC Upgrade
TOOLS REQUIRED:
10 mm socket
Hammer
Screwdriver
Poking rod
Soldering iron
Black electrical tape
Page 4 of 25
To prevent eye injury, always wear eye
protection when performing vehicle maintenance, service or inspection.
Before working on a vehicle, set the parking
brake, place the transmission in neutral and
block the wheels. Failure to do so can result
in unexpected vehicle movement and can
cause serious personal injury or death.
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
HVAC UPGRADE INSTRUCTIONS
Step 1. Remove Lower RH
Instrument Panel Trim
Panel
Step 2. Remove Lower LH
Instrument Panel Trim
Panel
1.
1.
Remove the five sheet metal screws and
set aside for reinstallation
(see Figure 2-1).
2.
Remove the trim panel and set aside for
reinstallation (see Figure 2-1).
Remove the three sheet metal screws
and set aside for reinstallation
(see Figure 1-1).
Note: The fasteners and their quantities as
detailed in the following sections may
differ slightly depending on age of
truck.
2.
Remove the trim panel and set aside for
reinstallation (see Figure 1-1).
(1) M4.8-1.6x25mm
(2) M4.8-1.6x20mm
(2) M4.8-1.6x20mm
(1) M4.8-1.6x25mm
(2) M4.8-1.6x20mm
Figure 1-1
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Figure 2-1
Page 5 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 3. Detach Upper Instrument
Panel From Outer Support
Brackets
Step 4. Remove One (Two if
equipped) Instrument
Clusters
1.
1.
Remove the three screw plugs and set
aside for reinstallation (see Figure 4-1).
2.
Remove the three screws and set aside
for reinstallation (see Figure 4-1).
3.
With all screws completely removed, pull
the lower portion of the cluster outwards
(see Figure 4-1).
4.
Pull the cluster downward to unhook the
upper tabs (see Figure 4-1).
Remove the bolt/nut assembly on both
LH and RH sides of instrument panel and
set aside for reinstallation
(see Figure 3-1).
Figure 3-1
(3) M3.5 -1.3 x 20 mm
Figure 4-1
Page 6 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
5.
Using quick-release mechanism on
fittings, unhook the green and red airlines
from the cluster (see Figure 4-2).
6.
Disconnect the four electrical connectors
from the cluster (see Figure 4-2).
7.
Remove the instrument cluster and set
aside for reinstallation.
Green and Red Airlines
Step 5. Remove Lower Instrument
Panel Skirt
1.
Remove the cup holders on either side of
the lower instrument panel skirt and set
aside for reinstallation (see Figure 5-1).
2.
Remove the screws securing the lower
instrument panel skirt and set aside for
reinstallation (see Figure 5-2).
3.
Remove the lower instrument panel skirt
and set aside for reinstallation.
(2) M4.8-1.6 x 22 mm
Electrical Connectors
Figure 4-2
Figure 5-1
(3) M4.8-1.6 x 26.5 mm
(3) Washer OD 18 mm
ID 6.2 mm
Figure 5-2
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 7 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 6. Remove Instrument Panel
Middle Bracket Screw
Step 7. Remove Rear Instrument
Panel Screws
1.
1.
Remove the screw and washer and set
aside for reinstallation (see Figure 6-1).
Remove the screws and washers and set
aside for reinstallation (see Figure 7-1).
(1 of 5) M6 x 1.0 x 25 mm
(1) M4.8-1.6 x 22 mm
Figure 7-1
Figure 6-1
Page 8 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 8. Remove Center Console
Panel
1.
Remove the eight screw caps and set
aside for reinstallation (see Figure 8-1).
2.
Remove the eight M4 screws and set
aside for reinstallation (see Figure 8-1).
4.
Push switches through the slots so that
the center console panel can be removed
(see Figure 8-3).
(8) M4 x 17.5 mm
Figure 8-3
5.
Disconnect the transmission shift selector
connectors, the mirror switch connectors,
the ignition barrel connector, push to
start button connector, and the HVAC
controller connector and set aside for
reinstallation (see Figure 8-4).
Figure 8-1
3.
Pull switches out of their slots and break
them apart by pushing one down and the
other up (see Figure 8-2).
Figure 8-2
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Figure 8-4
Page 9 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
6.
Remove the gauge panel caps and set
aside for reinstallation (see Figure 8-5).
8.
Optional Gauge Locations/Caps
Locate the terminals/connectors behind
the lighters through the access holes in
the center portion of the upper dashboard
panel (see Figure 8-6).
Figure 8-6
9.
Remove the instrument top panel and set
aside for reinstallation.
Figure 8-5
7.
Disconnect the lighters.
Page 10 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 9. Remove Park Brake Valves
Step 10. Remove Ducting from the
HVAC Case
1.
Disconnect the ducting at the HVAC unit
end on at all three connection points
(see Figure 10-1).
In order to remove the main instrument panel,
the two park brake valves must be removed
(see Figure 9-1).
1.
Pull back the rubber grommets and find
the yellow handle locating pins (located
at the base of the park brake valve yellow
handle) (see Figure 9-1).
2.
Carefully hammer out the locating pins
with a small punch.
3.
Remove the yellow handles.
4.
Remove the nut clamping the valves
to the dashboard and push the valves
through into the dashboard and set aside
for reinstallation.
Figure 10-1
Figure 9-1
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 11 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 11. Replace Blower Motor
1.
Remove the screw from the HVAC
housing and set aside for reinstallation
(see Figure 11-1).
Figure 11-1
2.
3.
Remove retaining clips securing the head
of the HVAC unit along its perimeter and
set aside for reinstallation
(see Figure 11-2).
Remove the HVAC unit head
(see Figure 11-3).
Figure 11-3
4.
Remove the blower motor fan speed
control module (see Figure 11-4).
Figure 11-4
Figure 11-2
Page 12 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
5.
Remove the three screws which secure
the HVAC motor in the housing
(see Figure 11-5).
Figure 11-6
Figure 11-5
6.
Remove the motor and discard
(see Figure 11-6 and Figure 11-7).
Note: Before the motor can be removed,
detach the terminals from the motor
power connector so that the wires can
be fed through the housing.
Figure 11-7
7.
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Install the new motor (A6000098-001) by
performing step 11-1 through step 11-6 in
reverse order.
Page 13 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 12. Install HVAC Capacitor
The new HVAC controller (A6030018-001)
requires that a capacitor (A6000099-001) be
added to the HVAC harness.
1.
Locate connector number 73 (it is located
in the area below the LH cup holder in
the lower instrument panel skirt which at
this point has not been reinstalled – the
wires on the female side of the connector
are blue, gray, red and purple)
(see Figure 12-1).
Figure 12-2
Figure 12-1
2.
Splice in the capacitor to the purple and
red wires with a soldering iron. Positive
(+) to the red wire and Negative (-) or
(black electrical tape) to the purple wire.
Cable tie capacitor to the HVAC harness
(see Figure 12-2).
Page 14 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 13. Install Additional Ground
Wire
Step 14. Replace HVAC Circuit’s
Fuse
The new blower motor draws a higher current
than the discarded unit. Additional grounding
is required. This is achieved by adding a
ground wire that terminates directly at the cab
ground stud in the cab’s bulkhead.
1.
Locate the LH fuse box behind the LH
seat.
2.
Remove the 20 Amp fuse from slot F39
(refer to label under fuse bank cover)
(see Figure 14-1).
3.
Install the new 25 Amp fuse (A8700026025) to location F39 (see Figure 14-1).
1.
Splice the new ground wire (A6000100001) to fan speed control module’s lower
RH purple wire using a soldering iron
(smaller purple wire on RH side of the
HVAC housing) (see Figure 13-1).
2.
The ring terminal on the ground wire
must terminate at the RH dashboard
mount bracket at the upper mount bolt
(see Figure 13-1).
Figure 14-1
4.
Reconnect the ducting at the HVAC unit.
5.
Reinstall the instrument panel.
Figure 13-1
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 15 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 15. Reinstall Instrument
Panel and Screws Along
Windshield
Step 16. Reattach Upper Instrument
Panel to Outer Support
Brackets
1.
Reinstall the instrument panel.
1.
2.
Reinstall the screws and washers
(see Figure 15-1).
Note: Ensure all the screws have been
partially fastened before tightening any
of them; use a small screw driver or
poking tool to line up the holes in the
panel and in the sheet metal.
Reinstall the bolt/nut assembly on both
LH and RH sides of the instrument panel
(see Figure 16-1).
Note: The support brackets are slotted
– push instrument panel upward
while performing step 16-1 to
ensure instrument panel is at top of
adjustment range.
(1 of 5) M6 x 1.0 x 25 mm
Figure 15-1
Figure 16-1
Page 16 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 17. Reinstall the Park Brake
Valves
1.
Push the valves through the holes in the
dashboard.
2.
Clamp the valve to the dashboard using
the clamping nut.
3.
Push the handles onto the valves.
4.
Carefully hammer in the handle locating
pins.
5.
Pull the rubber grommet over the valve
handle’s shaft.
Step 18. Reconnect the Lighters
1.
Locate the lighter harness terminals
under the dashboard.
2.
Connect the lighter harness connector to
the back of the lighter.
Figure 18-1
Figure 17-1
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 17 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 19. Reinstall Lower RH
Instrument Panel Trim
Panel
Step 20. Reinstall Lower LH
Instrument Panel Trim
Panel
1.
Align the lower RH instrument panel trim
panel with mounting spring nuts on the
upper instrument panel
(see Figure 19-1).
1.
Align the lower LH instrument panel trim
panel with mounting spring nuts on the
upper instrument panel
(see Figure 20-1).
2.
Reinstall the three sheet metal screws,
ensuring they are driven through the
spring nuts (see Figure 19-1).
2.
Reinstall the three upper sheet metal
screws, ensuring they are driven through
the spring nuts (see Figure 20-1).
3.
Reinstall the lower two sheet metal
screws (see Figure 20-1)
(2) M4.8-1.6x20mm
(1) M4.8-1.6x25mm
(1) M4.8-1.6x25mm
(2) M4.8-1.6x20mm
(2) M4.8-1.6x20mm
Figure 19-1
Figure 20-1
Page 18 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 21. Reinstall Upper Instrument
Panel Middle Support
Bracket Screws
1.
Step 22. Reinstall Lower Instrument
Panel Skirt
1.
Reinstall the five screws securing the
lower instrument panel skirt
(see Figure 22-1).
2.
Reinstall the cup holders and the center
storage bin/cover, if equipped
(see Figure 22-2).
Reinstall the screw and washer
(see Figure 21-1).
(2) M4.8-1.6 x 22 mm
Figure 22-1
(3) M4.8-1.6 x 26.5 mm
Figure 21-1
(3) Washer OD 18 mm
ID 6.2 mm
Figure22-2
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 19 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 23. Reinstall the Instrument
Cluster
1.
Reconnect the four electrical connectors
(see Figure 23-1).
2.
Reconnect the airlines, green to the RH
port, red to the LH port (see Figure 23-1).
6.
Reinstall the three screw plugs
(see Figure 23-2).
Green and Red Airlines
(3) M3.5 -1.3 x 20 mm
Figure 23-2
Electrical Connectors
Figure 23-1
3.
Hook the upper tabs under the upper
perimeter of the cluster cut-out in the
instrument panel (see Figure 23-2).
4.
Push the lower portion of the cluster
forward, ensuring the cluster bezel
locates securely in the cluster cut-out in
the instrument panel (see Figure 23-2).
5.
Reinstall the three screws, ensuring that
they are aligned with the spring nuts
(see Figure 23-2).
Page 20 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 24. Install New HVAC
Controller
1.
2.
Remove the clamp bracket
(see Figure 24-2).
Remove the four screws affixing the
clamp bracket to the rear of the HVAC
controller (see Figure 24-1).
Figure 24-2
2.
Slide the old controller out
(see Figure 24-3).
Figure 24-3
3.
Install the new controller (A6030018-001)
by reversing steps 24-3 to 24-1.
Figure 24-1
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 21 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 25. Reconnect the Center
Console Panel Controls
Step 26. Interior Temp Sensor
Location Verification
1.
Reconnect the transmission shift selector
connectors (see Figure 25-1).
1.
2.
Reconnect the mirror switch (A6220043001) connectors (see Figure 25-1).
3.
Reconnect the ignition barrel connector
and the HVAC controller (A6030018-001)
connector (see Figure 25-1).
Ensure the interior temperature sensor is
located correctly on the upper shroud of
the LH steering column.
Mirror Switch (A6220043-001)
Transmission Shift Selector
Ignition Barrel
HVAC Controller (A6030018-001)
Figure 25-1
Page 22 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 27. Test the HVAC System
1.
Start the engine and let it warm up.
2.
Turn on the HVAC system by pressing
the increase fan speed button.
3.
Test the fan at all speeds.
4.
While fan is at max speed, cycle
through the 4 vent modes and ensure
air is coming out of all the correct
vents: panel, floor, windshield, floor and
windshield (allow at least 5 seconds for
vent selection valve to adjust between
modes).
5.
Drop the set temp to 64°F and turn on
air-conditioning compressor (press frost
symbol button). Ensure air becomes cool.
6.
Increase set temp to HI while compressor
is still running. Ensure that heater core is
able to overcome the cooling effect of the
evaporator core.
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
7.
While the set temp is at any setting
other than “HI” or “LO”, press the defrost
button, and ensure the following occur:
• Only windshield vents should be open.
• Fan speed should set to highest setting.
• Air source should be set to fresh air.
• Pressing the defrost button again
should resume previous settings.
8.
Set fan speed to the third speed level
and check instrument cluster for stop
or check engine lights. If either of these
lamps is illuminated, check that capacitor
has been installed correctly.
Note: If at any point the stop or check
engine lights illuminate, check that the
capacitor has been installed correctly.
Page 23 of 25
SP 8-600-003
SERVICE PROGRAM
August, 2014
Step 28. Reconnect Switches
1.
2.
3.
Route the switches through the slots in
the center console panel in their original
locations (see Figure 28-1).
Reassemble the switch banks in the
same configuration that they were before
breaking apart in step 8-3
(see Figure 28-1).
Push the switches through the slots in
the center console until they snap into
place (see Figure 28-2).
Step 29. Reinstall Center Console
Panel
1.
Reinstall the eight M4 screws (do not
tighten until all the screws have been
located and the panel aligned correctly)
(see Figure 29-1).
2.
Reinstall the eight screw caps
(see Figure 29-1).
3.
Reinstall gage panel caps
(see Figure 29-1).
4.
Push switches into their locating slots
(see Figure 29-1).
(8) M4 x 17.5 mm
Figure 28-1
Figure 29-1
5.
HVAC upgrade is complete.
Figure 28-2
Page 24 of 25
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
SP 8-600-003
SERVICE PROGRAM
August, 2014
516M1D9D2CH213288
516M1D9B3EH215742
516M1D9B3CH213521
516M1L9B1CH215875
516M1D9B9CH213782
516M1L9B1CH215911
516M1D9B2CH213784
516M1L9B3CH215912
516M1D9B8CH213787
516M1L9B8CH216120
516M1D9B1CH213789
516M1D9B7CH216129
516M1D9B3CH214121
516M1D9B3CH216130
516M1D9B5CH214122
516M1D9B6CH216137
516M1D9B0CH214125
516M1D9B7CH216146
516M1D9BXCH214147
516M1D9B9CH216147
516M1D9BXCH214150
516M1D9B0CH216148
516M1D9B3CH214152
516M1D9B2CH216149
516M1D9B6CH214159
516M1L9D2CH216163
516M1D9B8CH214972
516M1L9D4CH216164
516M1D9BXCH214973
516M1DB29EH216405
516M1D9B1CH214974
516M1DB20EH216406
516M1D9BXEH214975
516M1DB22EH216407
516M1D9B2CH215096
516M1DB25EH216465
516M1D9B6CH215117
516M1DB27EH216466
516M1D9B8CH215118
516M1DB29EH216467
516M1D9BXCH215119
516M1DB20EH216468
516M1D9B6CH215120
516M1DB22EH216469
516M1D9B4EH215121
516M1DB29EH216470
516M1D9B6EH215122
516M1LBD6EH216471
516M1D9B5CH215156
516M3LBDXEH216659
516M1D9BXCH215380
516M3LBD6EH216660
516M1D9B1CH215381
516M3L9B4EH216743
516M1D9B5CH215383
516M3L9B6EH216744
516M1D9B8EH215395
516M3L9B8EH216745
516M1D9B7CH215398
516M1D9BXCH215556
516M1D9B1CH215557
516M1D9B3CH215558
516M1D9B5CH215559
516M3D9B3EH215573
516M3D9B5EH215574
Autocar Industries, LLC
551 South Washington Street
Hagerstown, IN 47346
877-973-3486
Page 25 of 25