15-01-023

SB-10059159-6535
GROUP
NUMBER
CAMPAIGN
DATE
Technical Service Bulletin
SUBJECT:
15-01-023
MODEL(S)
MAY 2015
VELOSTER (FS)
FUEL FEED TUBE REPLA CEMENT
(SERVICE CAMPAIGN 937)
 IMPORTANT
*** Retail Vehicles Only ***
Dealers must perform this Service Campaign whenever an affected vehicle is in the shop for any
maintenance or repair.
When a vehicle arrives at the Service Department, access Hyundai Motor America's "Warranty
Vehicle Information" screen via WEBDCS to identify open Campaigns.
Description: On certain 2013-14MY VELOSTER (FS) vehicles equipped with the 1.6L Turbo GDI
engine, the “Check Engine Light” may illuminate with DTC P0087 (Fuel Rail/System Pressure – Too
Low) stored in the ECM due to an internal restriction of the fuel feed tube.
The vehicle may also exhibit one or more of the following conditions:
 Hesitation and/or slight reduction in power during acceleration
 Abnormal shifting and RPM flare during hard acceleration
Follow the procedure outlined in this bulletin to replace the fuel feed tube assembly with a new
campaign part.
Applicable Vehicles:
 Certain 2013-14MY Veloster (FS) equipped with 1.6L Turbo GDI engines
Parts Information:
Part Name
Fuel Feed Tube Assembly
Previous
New
31310-2V950
31310-2V950-QQH
Warranty Information:
Op. Code
Operation
Op. Time
50C001R0
Fuel Feed Tube Replacement
1.4 M/H
NOTE: Submit Claim on Campaign Claim Entry Screen
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
Service Procedure:
!
CAUTION
Prior to starting the service procedure,
refer to the Shop Manual to release the
residual pressure in the fuel feed line:
 Engine Control/Fuel System  Fuel
Delivery System  Repair procedure
A
This will help prevent fuel spray from the
fuel feed tube during the disassembly.
1. Remove the engine cover (A).
2. Release the air cleaner cover clamps (B).
B
C
3. Release the air intake hose clamps (C).
Tightening torque: 4Nm (36lb-in)
TSB #: 15-01-023
Page 2 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
D
4. Remove the air cleaner cover and the hose (D).
5. Open the clamp cover (E) of the fuel feed tube.
E
F
6. Put a clean workshop towel (F) under the fuel feed
tube to absorb any dripping fuel during the next steps.
TSB #: 15-01-023
Page 3 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
G
7. Disconnect the fuel feed tube quick-connector (G).
NOTICE
The red arrow on the right picture shows the
location of the fuel feed tube holder (H) from
the engine side (I) to the fuel tank side (K).
J
I
8. Release the fuel feed tube holder (H) to separate
the fuel feed tube (I) on the engine room side.
H
I
H
H
H
TSB #: 15-01-023
Page 4 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
9. Remove the fuel feed tube cover (K).
K
H
L
10. Separate the clamp (L) from the fuel feed tube
holder (H).
L
H
11. Release the holder (H) clip and separate the fuel
feed tube from the holder.
TSB #: 15-01-023
Page 5 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
H
H
I
12. Remove the fuel feed tube (I) on the engine room
side.
M
13. Remove the rear seat cushion by loosening the
cushion mounting bolts (M).
Tightening torque: 22 Nm (16 lb-ft)
TSB #: 15-01-023
Page 6 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
N
14. Remove the fuel tank service cover (N).
15. Disconnect the quick-connector (O).
O
16. Partially loosen the fuel tank band mounting nuts
(P) on both sides, but do not remove the nuts
completely.
Tightening torque: 46Nm (34lb-ft)
NOTICE
P
Do not remove the fuel tank band (P)
mounting bolts completely.
TSB #: 15-01-023
Page 7 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
J
17. Release the holder (H) to separate the fuel feed
tube (J).
H
H
18. Separate the holder (H) from the body.
H
TSB #: 15-01-023
Page 8 of 9
SUBJECT:
SUBJECT:
FUEL FEED TUBE REPLACEMENT (SERVICE CAMPAIGN 937)
J
19. Separate the fuel feed tube (J) from the holder
(H).
H
20. Remove the fuel feed tube (J) on the fuel tank
side.
21. Install new fuel feed tube and then reinstall all the
removed parts in the reverse order of removal.
NOTICE
Be sure to properly retighten the fuel tank
band mounting nuts that were loosened in
Step 16.
J
Tightening torque: 46Nm (34lb-ft)
22. Clear any stored related DTCs in the ECM using the GDS.
23. Clear any DTCs in the BlueLink system per instructions of TSB 12-BE-005-2.
24. Verify repair.
TSB #: 15-01-023
Page 9 of 9
SUBJECT: