T-SB-0043-13 R1
Service Bulletin Details
Public Details for: T-SB-0043-13 R1
Summary to be provided on a future date.
Models from 2014
2014 TOYOTA RAV4 EV |
Models from 2013
2013 TOYOTA RAV4 EV |
Models from 2012
2012 TOYOTA RAV4 EV |
@TOYOTA T-SB-0043-13 Technical Service Bulletin March 18, 2013 Rev1 RAV4 EV ECU Flash Reprogramming Procedure Service Category Engine/Hybrid System Section Hybrid/Battery Control System Market Toyota Supports ~ ASE Certification - USA Applicability YEAR(S) MODEL(S) 2012 - 2014 RAV4 EV ADDITIONAL INFORMATION REVISION NOTICE February 11 , 2014 Rev1: • Applicability has been updated to include 2014 model year RAV4 EV vehicles. Any previous printed versions of this bulletin should be discarded. Introduction Flash reprogramming allows the ECU software to be updated without replacing the ECU. Flash calibration updates for the RAV4 EV are released as field-fix procedures described in individua l Service Bulletins . This bulletin details the ECU flash reprogramming process and outlines use of the Techstream Health Check Function and the Tesla Powertrain Service Diagnostics program . NOTE Flash reprogramming of the RAV4 EV ECU can only be performed with the Tesla Powertrain Service Diagnostics program. Warranty Information OP CODE DESCRIPTION TIME OFP T1 T2 N/A Not Applicable to Warranty - - - - Parts Information PART NUMBER PART NAME QTY 00451-00001-LBL Authorized Modification Labels 1 NOTE Authorized Modification Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) through Dealer Daily - Dealer Support Materials Orders. © 20 14 Toyota Motor Sa les, USA Page 1 of 16 @TOYOTA T-58-0043-13 Rev1 March 18, 2013 Page 2 of 16 RAV4 EV ECU Flash Reprogramming Procedure Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY Techstream 2.0* ADE TS2UNIT 1 NOTE • Only Techstream 2.0 should be used for this update. • Techstream Software version 9.00.025 or later is required . • Tesla Powertrain Service Diagnostic Software version 0.5.23 or later is required . • Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY GR8 Battery Diagnostic Station* 00002-MCGR8 1 EV HV Powertrain Diagnostic Cable Kit** 82824-36150-01 1 NOTE Additional SSTs may be ordered by calling 1-800-933-8335. * Essential SST. ** Special order. © 201 4 Toyota Motor Sales, USA @TOYOTA T-SB-0043-13 Rev1 March 18, 2013 Page 3 of 16 RAV4 EV ECU Flash Reprogramming Procedure Techstream Preparation Selecting the Correct VIM. Techstream software requires a VIM selection before it can be used for reprogramming . Perform the following : 1. Select Setup from the Techstream Main Menu screen. 2. Select VIM Select from the Setup drop down menu . Figure 1. Ale Function Serup TIS User Help *+b@S D~y Properties Vtf4.21.002 © 2014 Toyota Motor Sales, USA @TOYOTA T-SB-0043-13 Rev1 March 18, 2013 Page 4 of 16 RAV4 EV ECU Flash Reprogramming Procedure Techstream Preparation (Continued) 3. Select the correct Interface Setup from the drop down list. For Techstream 2.0 , select MongoosePro MFC. NOTE Mongoose Driver MUST be installed before Mongoose selections will be available. Refer to the Technical Information System (TIS), Diagnostics - Scantool page for additional information. 4. Click OK. Process Overview Techstream ECU flash reprogramming is a 4-step process : 1. Verify the vehicle's applicability for recalibration and locate desired calibration file by performing the Techstream Health Check function. NOTE Techstream will automatically search TIS for the appropriate Service Bulletin using the current Calibration ID from the vehicle. Calibration file links can be found embedded in the corresponding Service Bulletin. 2. Connect the GR8 Battery Diagnostic Station using "Power Supply Mode" only. The GR8 Battery Diagnostic Station includes a Power Supply Mode to help maintain battery voltage at 13.5 volts during ECU reprogramming . NOTICE ECU damage may occur if the correct battery charger mode setting is NOT used. 3. Perform the RAV4 EV ECU software update using the Tesla Powertrain Service Diagnostics program. Launch the Tesla Powertrain Service Diagnostics program and initiate the update process to complete the reprogramming . 4. Attach the Authorized Vehicle Modification Label. Modifications to ECU calibrations MUST be recorded and properly displayed on the vehicle using the Authorized Modification Label. © 2014 Toyota Motor Sales , USA @TOYOTA Page 5 of 16 March 18, 2013 Rev1 T-SB-0043-13 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure 1. Verify the vehicle's applicability for recalibration and locate desired calibration file . A. Connect Techstream and establish a vehicle connection . B. Click the Health Check button on the System Select tab. Figure 2. [( System Select I SIOIOd Dato I C•I Update I System Selection Menu SelKt desired sys1em and then press lM: Data to 8CCe59 the ECO. Note. AA asterisk(") indicates a system tl\al is unsuppon.ed or not responding. All ECUs ( __ · I Powenra;n Hi.alth_Cl~ecl( ~ 0 ·-• - - •1w• t 'Rear l.d OQor J Chass;s I Cruise Con1rol Rear Righi Ooor Body Electrical I ABSN SCITRAC •sac k Door Immobiliser SRS Airbag Combin.tton 1.,e1er Occupaflt Detec11on Bod)' CL&1IWIJS Q,QQD - - - - ' - - - - - -•- - - - - -- i - - - - - ------ -->- - -'--- This ECU cootrols fuel injection, ignition timing, knock ce>nuol, Klling engine spt!ed. self-diagnosis function, and backup function in extraotdinaiy circumstance eic.Adag Ai[ !:_ondi!io11er 838000R15002 838000R15001 838000R15001 Sort 838000R15001 838000R15001 838000R15001 838000R15001 838000R15001 838000R15001 838000R15001 838000R15001 I I •fiW* Expand» 8 ill~ ,---- :m (',..mhin•tinn Uot<>t 1/30/2013 9:16:27 AM Campaign Status :NONE 838000R15001 © 2014 Toyota Motor Sales , USA ~ G~~ ~ l0et•ul1U- G. Log into TIS . (If already logged in , skip this step.) No No No No No No No No No No No No :OLC3 • @TOYOTA Rev1 T-SB-0043-13 March 18, 2013 Page 8 of 16 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) H. To review the Service Bulletin and access the calibration file , click the Service Bulletin link in the Document Title column of the Calibration Search Result portlet. NOTE Only Toyota Certified Technicians and above may access calibration files. Figure 6. -~~-~ --·--~---------- - """ ®TOYOTA- M•lp M'l' lh.<-o un t ~~~~ f Re f erence Docum e nts Clilibr ,,Ue---=,J~Ye=,.::;1v~ o"°" s=;•::;:I:;; 11=".=,.=.,:J' IECU CAl I D Date) Ph i ~ II ECU CAL 10 l .3.37 4 ECU ScfiwareUpdate 1 20 1 2 ,L~"v EV / ~ 1.3~ 57 _(_"_"-_"_"_ ') -~"="="=Y1.4DV '="'="~"'-'-'--~, _ 0 Toyota ECU Flash R.eprogramm,ng Bulletin T -SB·OO&t lO _J -' © 2014 Toyota Motor Sales, USA Loqoul @TOYOTA T-SB-0043-13 Page 9 of 16 March 18, 2013 Rev1 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) 2. Connect the GRS Battery Diagnostic Station . A. Connect the GRS Battery Diagnostic Station to the vehicle and turn it ON . B. Select Power Supply Mode by following the screen flow below. NOTICE • ECU damage may occur if the correct battery charger and mode setting are NOT used. • Power Supply Mode is used to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle. • For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual located on TIS, Diagnostics - Tools & Equipment Battery Diagnostics. Figure 7. A 0 1 2 3 B • USER ID UNREG BOB JASON RICK ENTER PIN +-- D BATTERY TYPE 1. @FLOODED 2. O AGM/SPIRAL 3. O AGM/FLAT PLATE - • mm •+ G mm E - • c HELLO TOTAL ID 7 GREG B . 240 SINCE : 0410 1/05 - ~ ~ B"2tJy r ... •!• EmmJ H VOLTS: AMPS : Confirm " Power Supply Mode" Is Selected © 20 14 Toyota Motor Sales, USA • mm F MAIN MENU EEIZE • • USER PIN TESTING • @TOYOTA T-SB-0043-13 Rev1 March 18, 2013 Page 10 of 16 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) 3. Perform the RAV4 EV ECU software update using the Tesla Powertra in Service Diagnostics program . After reviewing the procedures outlined in the selected Service Bu lletin, la unch the Tesla Powertrain Service Diagnostics program . NOTE The vehicle may require special preparation carefully. please review the selected Service Bulletin A. Click Start. B. Click All Programs. C. Click Tesla Powertrain Service Diagnostics RAV4 . Figure 8. Juniper Netw o rks Lotus Applications Maintenance McAfee Microsoft Mouse and Key boa rd Center Microsoft Office NVIDIA Corporation Oracle - OraHome92 ScanSoft PaperPort 11 Service Dfik To ols SharePoint Sn a git 8 Softerra LDAP Brow ser 4.5 Stardock Startup , TextPad ~ Back I Searrh programs ana files © 2014 Toyota Motor Sales, USA P I @TOYOTA T-SB-0043-13 Rev1 March 18, 2013 Page 11of16 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) NOTICE Errors during the flash reprogramming process can permanently damage the vehicle ECU. Minimize the risk by following the steps below. • Battery voltage MUST NOT FALL BELOW 11.4 volts during reprogramming. Confirm battery voltage is higher than 11.4 volts, but be sure voltage DOES NOT RISE ABOVE 16.0 volts during reprogramming. • Turn OFF all vehicle accessories (e.g. audio system, A/C, interior lights, DRL, etc.). Do NOT add to or significantly change the vehicle's electrical load while reprogramming . • Confirm cable connections between the vehicle and Techstream PC are secure. • Do NOT disconnect or turn off Techstream PC or vehicle ignition, and do NOT close Tesla Powertrain Diagnostic program during reprogramming. • Set parking brake. • If the battery's state of charge or capacity are in question, test with SST. No. 00002-V8150-KIT "Digital Battery Analyzer," and follow Service Bulletin No. PG001-06, "Battery Maintenance for In-Stock Vehicles & Pre-Delivery," or the appropriate "Maintenance for HV & Auxiliary Batteries" Service Bulletin. • The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle. For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual located on TIS, Diagnostics - Tools & Equipment- Battery Diagnostics. D. Disconnect the Techstream DLC3 connector. © 2014 Toyota Motor Sales, USA @TOYOTA Rev1 T-SB-0043-13 March 18, 2013 Page 12 of 16 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) E. Connect the RAV4 EV Diagnostic Cable (DLC3 No. 2 is located in the rear cargo area). Figure 10. Diagnostic Cable Connected Figure 9. 1 To Vehicle 2 DLC3 No. 2 3 CAT 5 Ethernet Cable 4 USB Ethernet Adapter 5 To PC F. Confirm the communication light is green . Figure 11 . © 2014 Toyota Motor Sales, USA @TOYOTA Page 13 of 16 March 18, 2013 Rev1 T-SB-0043-13 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) G. Click on the Firmware Download tab. H. Click the Play button . HINT File will automatically download and be displayed on this screen . Please ensure PC is connected to dealership wireless network. Figure 12. Toslal'Ol>ertrain~ nostlCS File Views fTmware Perspectives Help B x DowrWo.d Green li7il nclai~ a fi.Jy l.rctional arnrctxn. Yelowlljltndiaitesa:Jml!dkln fabe, not~a vetcir ...., Modem Corncction StDtus: ' "----'-'-'-'---"'--"="--=-'-'--'"-------------" ·% I '"""' I ....... e J OC-0 ... J """ · J - ·· J """' · I °"'""' J .. tt... I OTC:. I Tho-.. I I. Verify the information displayed on the warning message before proceeding . F 30 -~- SUCCel Upda1in9UOSDme!nvert:tt•.• 0.15.13 •> 0.15. 13 -~ - st Updating LCS BMS CP\..D... 60 •> 60 -slopping - succttded. Uxiatn;JLOSBMS .•. 0.21.9•>0.2 1.9 - ~ · sucettded. Updating gateway... 0.45.13 •> 0.45. 13 -skippnr,,i - succeeded. Updai:ng log.cfg... IUCCCeded. ~I t ~ :-- Powertrain Update Process succeeded. UpdatnQLOSChargerCPLD ... 7•>7 -~- succttded. ~tngLDSCHG ... 0.21.4 •> 0.21.1 -slappng - succeeded. Updaln!;Jll>STHC ... 0.17.1•>0.17.l -skippiig- sucneded. UpdatinQLOSPeda!Montor.. • O. S.2•>0.5. 2 ·siappl'lg· suecttded. ~olrcsUt: succ~. R.ebootng ... OCH! I -- ---------------------------------·-~% ~ BatteryR!IU'TIL I Battery I Aler... I oc-oc ... I Pu'11> ... I lher... I Pu'11>T. .. I Oiaroer I Batter... (j K. Click OK. © 2014 Toyota Motor Sales, USA I CTCs I Thermal ... I Frmvvar' .. I ~l... I onv... I FiTnWa.. I @TOYOTA T-SB-0043-13 Rev1 Page 15of16 March 18, 2013 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) L. Disconnect the Tesla Powertrain Diagnostic Cable and close the program . M. Connect the Techstream DLC3 cable to the OBDll connector under the dash . N. Perform a Health Check to confirm the firmware was installed correctly and to check for DTCs. Figure 15. File Function System Select Sdup TIS u~ Help Stored Data J 2012 Rav4 EV 36.6 I ~, NIA 36.6 I NIA lire Pressure I Threshold Value [ps i(gauge)] EV Sensor 3: 35.9 I 35.2 I Sensor 5: WA I Sensor 1: 001533 mile 2012_Rav4 EV_l File Notes System Data 1-1/3 Data 2-113 Data 3-1/J Messag es 8 WA Health Check Results Hea lth Checl 8 rHA Se nsor 2: II/A Sensor 4: Monitor Status OTC Ci!!! Eolli! lful form SB Ell CrnlH t.;20112! · 1or trir 1-' !leg P cei~11re: M2ni12r A6SlYSClIBAC fM5 Ca libration Update 896634201300 896654201100 No No a , 1.3.57 t~ No 1, - F152642131 No No I Q!;;!;;UIH!!ll ~l!i:!r;Ii2D ' " """'" Aic !:2ndi1i2D!U 838000R15002 838000R15001 838000R15001 838000R15001 838000R15001 Sort Expand>> 838000R15001 838000R15001 I I tllh~f-- 838000R15001 838000R15001 r ........ h i .. .-.t i.-.n U otcu 113012013 9:16:27 AM =I Campaign Status :NONE 838000R15001 838000R15001 838000R15001 © 2014 Toyota Motor Sales, USA ~ - -~~~ ro;r.. . 11u.. I No No No No No No No No No No No No ~ @TOYOTA T-SB-0043-13 Rev1 March 18, 2013 Page 16 of 16 RAV4 EV ECU Flash Reprogramming Procedure Operation Procedure (Continued) 4. Attach the Authorized Modifications Label. A. Using a permanent marker or ball point pen , complete the Authorized Modifications Label and attach to the vehicle. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL. Figure 16. 89690-42014 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _____j 2r---.-1:..-~ 1~ .3~ .5~ 7 3 >--- THESE MODIFICATIONS HAVE BEEN APPROVED AS APPROPRIATE BY EPAAND CARB .+- DEALER CODE: 31301 DATE: 311113 CHANGE AUTHORITY: T-SB-####-13 ~---<4 1 Replacement ECU Part Number 4 Date Completed 2 New Calibration ID(s) 5 Service Bulletin or Campa ign Number 3 Dealer Code B. Attach the label under the hood in the location determined by the specific Service Bulletin or Campaign . NOTE Wait 60 - 90 seconds for ink to set before handling. C. Test drive the vehicle to confirm proper operation. © 2014 Toyota Motor Sales, USA