S-SB-001-10

Technical Service Bulletin
Rev2
5-58-0001-10
ED =:; c:: I Cl r1
January 6, 2010
Back Door Garnish Loose or Broken
Service
Category
Vehicle Exterior
Section
Exterior Panels/Trim
USA
Market
Scion Supports ~
ASE Certification.
Applicability
YEAR(S)
MODEL(S)
2005 - 2010
tC
ADDITIONAL INFORMATION
Plant Code(s): 0
WMl(s): JTK
REVISION NOTICE
July 31, 2013 Rev2:
• The Parts Information section has been updated.
March 12, 2013 Rev1:
• The Title, Introduction, and Parts Information sections have been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2005 - 2010 model year tC vehicles may exhibit a condition where the back door garnish
becomes loose, and in some cases continued usage of the loose garnish may result in breakage.
Please follow the procedure contained in this bulletin, which supplements the Repair Manual, to
replace the back door garnish if it is loose or broken.
Figure 1.
Back Door Garnish Sub-assembly Outside
© 2013 Toyota Motor Sales, USA
Page 1 of 6
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January 6, 201 O
Page 2 of 6
Back Door Garnish Loose or Broken
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN shown
below.
I
MODEL
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
tC
Tsutsumi
JTKDE3B7#A0305859
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD9058
R & R Garnish Sub-Assembly
0.4
76801-21070-##
62
12
APPLICABLE WARRANTY
• This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.
• Warranty application is limited to occurrence of the specified condition described in this
bulletin.
Parts Information
NOTE
Before ordering the new Back Door Outside Garnish Sub-assembly, refer to the Color Code found
on the Certification Label on the B-Pillar of the Driver Side Door.
Figure 2.
© 2013 Toyota Motor Sales, USA
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January 6, 201 O
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Back Door Garnish Loose or Broken
Parts Information (Continued)
PART NUMBER
COLOR
CODE
COLOR DESCRIPTION
76801-21120-AO
040
Super White 2
76801-21120-A 1
070
Blizzard Pearl
76801-21120-BO
1EO
Flint Mica
76801-21120-B1
1E7
Silver Streak Mica
76801-21120-B2
1F7
Classic Silver Metallic
76801-21120-B3
1E9
Galactic Gray Mica
76801-21120-CO
209
Black Sand Pearl
76801-21120-C1
202
Black Onyx
76801-21120-DO
3P2
Black Cherry (Bordeaux) Pearl
76801-21120-01
3PO
Absolutely Red
76801-21120-02
3RO
Sizzling Crimson Pearl
76801-21120-JO
8P4
Indigo Ink Pearl
76801-21120-J1
806
Azure Blue Pearl
76801-21120-J7
8S6
Nautical Blue Metallic
76801-21120-J3
801
Bright Blue Mica
76801-21120-J8
8S7
Wave Line Pearl
76801-21120-JS
8T5
Blue Ribbon Metallic
76801-21120-J6
8P1
Speedway Blue Metallic
PART NAME
QTY
Garnish Sub-Assembly,
Back Door, Outside*
1
* WITHOUT Back Door Opener Switch Assembly
PART NUMBER
PREVIOUS
NEW
90179-05102
90080-17189
PART NAME
QTY
Nut, Flange
4
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
Plastic Pry Tool Set**
** Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2013 Toyota Motor Sales, USA
PART NUMBER
QTY
00002-06020-01
1
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Back Door Garnish loose or Broken
Repair Proced re
1. Using a plastic pry tool, detach the 8 claws and
remove the back door garnish center.
Figure 3.
.--------------------.
.-. ©
..-.• : 1
I I
1
2. Using a plastic pry tool, detach the 6 claws
and remove the left and right hand side back
door garnish.
Claws
Figure 4.
.-.
•...• : ©
1
1
© 2013 Toyota Motor Sales, USA
I
Claws
S-SB-0001-10
Rev2
January 6, 2010
Back Door Garnish Loose or Broken
Repair Procedure (Continued)
3. Remove the back door trim board assembly.
Figure 5.
A. Remove the 2 screws.
B. Using a plastic pry tool, detach the two upper
clips.
C. Using a plastic pry tool, remove the 9 lower
clips and remove the back door trim board
assembly.
1
Screws
2
Upper Clips
3
Lower Clips
4. Remove the Back Door Outside Garnish Sub-assembly.
Figure 6.
1
I
Nuts
2
I
Clip
A. Remove the 4 nuts.
B. Detach the clip and disconnect the connector. Then remove the garnish.
© 2013 Toyota Motor Sales, USA
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Back Door Garnish Loose or Broken
Repair Procedll re (Continued)
5. Remove the 2 screws and the opener switch.
Figure 7.
v
I
1
I
Screws
6. Install the 2 screws and the opener switch in the NEW Back Door Garnish Sub-assembly
(P/N 76801-21120-it#).
7. Install the Back Door Outside Garnish Sub-assembly to the vehicle using the 4 nuts
(P/N 90080-17189).
Torque: 4.9 N*m (49.9 kgf*cm, 43.5 in*lbf)
NOTICE
Do NOT use power tools during installation.
8. Reassemble vehicle in reverse order of disassembly steps 1 - 5.
© 2013 Toyota Motor Sales, USA