L-SB-0004-13

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January 23, 2013
L-SB-0004-13
FXI IS
Technical Service Infor mation Bulletin
MIL "ON" OTC P030# After Cold Soak
Service
Category
Engine/Hybrid System
Section
Engine Mechanical
Market
Lexus Supports ~
ASE Certification~
USA
Applicability
YEAR(S)
MODEL(S)
201 1 - 2013
CT 200H
ADDITIONAL INFORMATION
Introduction
Some 201 1 - 2013 model year CT 200h vehicles may exhibit one or more of the following conditions
at initial engine start after cold soak in temperatures below 40°F (4.5°C) :
• MIL "ON" with Diagnostic Trouble Codes (DTCs) P0300, P0301, P0302 , P0303. and/or P0304.
• Initially runs rough .
• Loud engine knock or rattle noise.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN shown
below.
MODEL
ENGINE
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
CT 200h
2ZR-FXE
TMK
JTH KD5BH#D2131695
Parts Information
PREVIOUS PART NUMBER
CURRENT PART NUMBER
PART NAME
QTY
17120-37050
17120-37051
17120-37052
17120-37054
Manifold Assy, Intake
1
© 2013 Lexus, a division of Toyota Motor Sales, USA
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L-SB-0004-13
January 23, 2013
Page 2 of 3
MIL "ON" OTC P030# After Cold Soak
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
170011
R & R Intake Manifold Assembly
1.7
17120-37050
17120-37051
17120-37052
8A
88
APPLICABLE WARRANTY
• This repair is covered under the Lexus Powertrain Warranty. This warranty is in effect for 72
months or 70,000 miles, wh ichever occurs first, from the vehicle's in-service date.
• For California specification vehicles sold, registered, and operated in Arizona ('12 MY only),
California, Connecticut, Maine, Massachusetts, Maryland, New Jersey, New Mexico ('11 MY
only), Oregon , Pennsylvania, Rhode Island, Vermont, and Washington, this repair is covered
under the California Emission Warranty. This warranty is in effect for 84 months or 70,000
miles, whichever occurs first, from the vehicle's in-service date.
• Warranty application is limited to occurrence of the specified condition described in th is
bulletin.
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLI ER
Techstream 2.0*
PART NUMBER
QTY
TS2UNIT
TIS Techstream
ADE
Techstream Lite
TSPKG1
TSLITEDLR01
* Essential SST.
NOTE
• Only ONE of the Techstream units listed above is required.
• Software version 7 .31.003 or later is required.
• Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at
1-800-368-6787.
REQUIRED MATERIAL
Super Long Life Coolant (SLLC)
PART NUMBER
00272-SLLC2
© 2013 Lexus, a division of Toyota Motor Sales, USA
QTY
w/Exhaust Heat Recirc:
7.6 Qts (7.2 Liters)
wlo Exhaust Heat Recirc:
6.8 Qts (6.4 Liters)
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L-SB-0004-1 3
J anua ry 23, 201 3
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MIL "ON" OTC P030# After Cold Soak
Repair Procedure
1. Use Techstream to check for DTCs, and confirm the condition per the Introduction .
2. Remove and replace the intake manifold with the updated part.
Refer to the Technical Information System (TIS), applicable model and model year Repair
Manual:
• 2011 CT 200h :
Engine/Hybrid System - Intake/Exhaust - "2ZR-FXE Intake I Exhaust: Intake Manifold:
Removal I Installation
··
20 12 CT 200h:
Engine/Hybrid System - Intake/Exhaust - "2ZR-FXE /make I Exhaust: Intake Manifold:
Removal I Installation
• 2013 CT 200h :
Engine/Hybrid System - Intake/Exhaust - "2ZR-FXE Intake I Exhaust: Intake Manifold:
Removal I Installation
3. Clear the DTC(s) and verify normal vehicle operation .
© 2013 Lexus, a division of Toyota Motor Sales, USA