T-SB-0116-15 REV
Service Bulletin Details
Public Details for: T-SB-0116-15 REV
Tsb: revision notice august 11, 2016 rev1: applicability has been updated to include 2016 model year prius v vehicles. Any previous printed versions of this bulletin should be discarded. Some 2010 ? 2015 model year prius (2zr-fxe equipp
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Models from 2016
2016 TOYOTA PRIUS |
2016 TOYOTA PRIUS V |
Models from 2011
2011 TOYOTA PRIUS |
Models from 2010
2010 TOYOTA PRIUS |
T-SB-0116-15 Rev1 November 19, 2015 Misfire While Driving With EGR Active Service Category Engine/Hybrid System Section Intake/Exhaust Market USA Applicability YEAR(S) MODEL(S) 2012 - 2015 Prius PHV 2012 - 2016 Prius V 2010 - 2015 Prius ADDITIONAL INFORMATION REVISION NOTICE August 11, 2016 Rev1: Applicability has been updated to include 2016 model year Prius V vehicles. Any previous printed versions of this bulletin should be discarded. Introduction Some 2010 – 2015 model year Prius (2ZR-FXE equipped) vehicles, 2012 – 2015 model year Prius PHV vehicles, and 2012 – 2016 Prius V (2ZR-FXE equipped) vehicles may exhibit a “runs rough” and/or MIL “ON” condition with DTC(s) P0300, P0301, P0302, P0303, and P0304 (Misfire) during light acceleration while the Exhaust Gas Recirculation (EGR) system is active. Replace the Intake Manifold assembly to address this condition. Parts Information PART NUMBER PREVIOUS NEW 17120-37050 17120-37051 17120-37052 17120-37053 17120-37054 17120-37054 25634-37030 PART NAME QTY Manifold Assy, Intake 1 Gasket, EGR Pipe 1 © 2016 Toyota Motor Sales, USA Page 1 of 4 T-SB-0116-15 Rev1 November 19, 2015 Page 2 of 4 Misfire While Driving With EGR Active Warranty Information OP CODE DESCRIPTION TIME OFP T1 T2 8A 88 17120-37050 17120-37051 170011 R & R Intake Manifold Assembly 1.5 17120-37052 17120-37053 17120-37054 APPLICABLE WARRANTY This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. For California specification vehicles sold, registered, and operated in California, Connecticut (starting with 08MY), Delaware (starting with 14MY), Maine (starting with 04MY), Maryland (starting with 11MY), Massachusetts, New Jersey (starting with 09MY), Oregon (starting with 09MY), Pennsylvania (starting with 08MY), Rhode Island (starting with 08MY), Vermont and Washington (starting with 09MY), this repair is covered under the California Long-Term Emission Warranty. This warranty is in effect for 84 months or 70,000 miles, whichever occurs first, from the vehicle's in-service date. Prius (beginning with 04MY) and Prius PHV warranty coverage for all emissions components is 180 months or 150,000 miles, whichever comes first, from the vehicle's in-service date. Other states that have adopted California Emission Coverage are Arizona (12MY only), Connecticut (starting with 05MY), Delaware* (starting with 14MY), Maine, Maryland (starting with 11MY), Massachusetts, New Jersey (starting with 05MY), New York, Oregon (starting with 08MY), Pennsylvania* (starting with 08MY), Rhode Island (starting with 05MY), Vermont and Washington* (starting with 09MY). *In Delaware, Pennsylvania and Washington, California Emissions coverage for Prius and Prius PHV is 84 months or 70,000 miles. Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream 2.0* Techstream Lite PART NUMBER QTY TS2UNIT ADE Techstream Lite (Green Cable) TSLITEPDLR01 TSLP2DLR01 * Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 11.10.034 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. © 2016 Toyota Motor Sales, USA 1 T-SB-0116-15 Rev1 November 19, 2015 Page 3 of 4 Misfire While Driving With EGR Active Repair Procedure 1. Use Techstream to check for DTCs, and confirm the condition per the Introduction. NOTE This bulletin is ONLY applicable if the condition occurs during EGR operation while driving. If the symptoms are different, this bulletin does NOT apply, proceed with normal misfire diagnostics. During a road test the EGR can be disabled by disconnecting the EGR connector to verify the condition. 2. Remove and replace the Intake Manifold Assembly. Refer to the Technical Information System (TIS), applicable model and year Repair Manual: 2010 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2011 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2012 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2013 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2014 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2015 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2012 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2013 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2014 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” © 2016 Toyota Motor Sales, USA T-SB-0116-15 Rev1 November 19, 2015 Page 4 of 4 Misfire While Driving With EGR Active Repair Procedure (Continued) 2015 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2016 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2012 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2013 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2014 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 2015 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 3. Clear the DTC(s) and verify normal vehicle operation. © 2016 Toyota Motor Sales, USA