08-003-17-3345

Service Bulletin
Mazda North American Operations
Irvine, CA 92618-2922
© 2016 Mazda Motor of America, Inc.
Subject:
AIR BAG PARTS COLLECTION REQUEST OF TAKATA AIR BAG FOR
INVESTIGATION OF INFLATOR WITH DESICCANT
Bulletin No:
08-003/17
Last Issued:
07/26/2017
MULTI-MODEL - AIR BAG PARTS COLLECTION REQUEST OF TAKATA AIR BAG FOR INVESTIGATION
OF INFLATOR WITH DESICCANT
APPLICABLE MODEL(S)/VINS
2003-2008 Mazda6 (including Mazdaspeed6)
2004-2011 RX-8
2010-2013 Mazda3
DESCRIPTION
Mazda Motor Corporation is going to evaluate the following inflators to ensure the safety of the inflator with a
desiccant. In order to do this, MNAO is collecting inflators for evaluation in certain zones.
• For 2003-2008 Mazda6 (including Mazdaspeed6) and 2004-2011 RX-8: Collect 30 Driver-side and 30 Passenger-side inflators (60 total) from vehicles that have completed Recall 8215F for Driver-side and Recall
9416E for Passenger-side airbags in the following zones.
Driver’s side
airbag
Passenger’s side
airbag
Total
Zone A
20
20
40
Zone B
10
10
20
Total
30
30
60
• For 2010-2013 Mazda3: Collect 200 Passenger-side inflators from vehicles in the following zones.
2010
2011
2012
2012
Total
Zone A
60
40
20
10
130
Zone B
30
20
10
10
70
Total
90
60
30
20
200
Page 1 of 9
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
COLLECTION PROCEDURE
2003-2008 Mazda6 (including Mazdaspeed6) and 2004-2011 RX-8
1. Replace the driver/passenger front airbag inflator with another modified one.
• Driver-side (2003-2008 Mazda6 / 2004-2008 RX-8): Refer to Recall 8215F Repair Procedure
• Passenger-side (2003-2008 Mazda6 / 2004-2011 RX-8): Refer to Recall 9416E Repair Procedure
2010-2013 Mazda3
Outline:
1. Remove the inflator from the passenger-side air bag module, then replace it with a new one.
2. Pack and return the removed inflator.
CAUTION:
•
•
Use the same carton which was used to deliver the inflator. It is a specialized box that is internationally accepted for shipping an inflator.
Pack the old inflator in the box exactly in the same manner as the new inflator was packed.
Air Bag Module Removal:
WARNING:
•
•
•
•
•
•
•
Perform the replacement in a clean environmental. Oil, grease, water, etc. on components may
cause the air bag modules to fail to deploy in an accident, which may cause serious injury. Do
not allow oil, grease, water, etc., to spill or make contact with the airbag components.
Inserting a screwdriver, etc., into the connector of an air bag module may damage the connector and cause the air bag module to deploy improperly, which may cause serious injury. Do not
insert any foreign objects into the connectors.
Do not disassemble the vehicle part other than instructed here.
Do not make an attempt to directly supply electrical power to the module and the inflator.
Keep the module facing of the pad surface upwards at all times, except during replacement.
Do not use the module and new inflator if they were dropped on the ground.
Avoid module and inflator exposure to temperatures of 194 degrees F (90 degrees C) or more.
Page 2 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
1. Turn the ignition switch OFF.
2. Disconnect the negative battery cable and wait for one (1) minute or more.
3. Remove the following parts:
a. Passenger-side front scuff plate
b. Passenger-side front side trim
c. Dashboard under cover
d. Glove compartment
e. Passenger-side lower panel
f. SIRIUS satellite radio unit (if equipped)
4. Disconnect the connector (A).
5. Remove the screws (B) and bolt (C).
6. Pull the passenger-side airbag module (A) in the direction of arrow (1) and detach hook A (HA) from the
instrument panel (F=Frame).
7. Pull the passenger-side airbag module in the direction of arrow (2) and detach hook B (HB) from the instrument panel.
Page 3 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
8. Replace the passenger front airbag inflator with a new one, making note of the orange connector (A) and
the black connector (B).
a. Push up the locking pin at the tip of the orange connector (A) using a thin tool and confirm the lock pin is
up (B).
b. Push up the locking pin at the tip of the black connector (A) using a thin tool and confirm the lock pin is up
(B).
Page 4 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
c. Remove the clip (A) of the connector.
d. Remove the six M5 nuts (A), stopper plate and inflator.
e. Insert the replacement inflator into the retainer in the direction of the arrow, making sure to orient the
orange connector (A) and black connector (B) properly before inserting in the retainer.
Page 5 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
NOTE: The inflator D shape should align with the stopper plate (A).
f.
Attach the replacement stopper plate (A) to the retainer.
g. Install the six M5 replacement nuts (A).
Tightening torque: 34.5 +/- 3.5 lb-in (3.9 +/- 0.4 Nm)
Page 6 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
h. Connect the replacement wire harness at 2 locations, making sure the connectors are fitted properly.
1. Attach the connector (A).
2. Pass the harness through the bracket as shown.
3. Connect the connectors.
9. Install the passenger-side airbag in the reverse order of removal.
10. Connect the negative battery cable.
11. Turn the ignition ON.
12. Verify that the airbag system warning light illuminates for about 6 seconds and then goes out.
Page 7 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
PART(S) INFORMATION
Part Number
Vehicle
Driver’s side
Passenger’s side
RX-8
F1Y2-57-K80
F1Z1-57-K80
Mazda6
GPYA-57-K80
GLYA-57-K80
Mazda3
--
BBM4-57-K80
WARRANTY INFORMATION
Replacement of driver’s side front airbag inflator for Mazda6/Mazdaspeed6 and RX-8
Process Number
UM0020
Symptom Code
99
Damage Code
99
Part Number Main Cause
GPYA-57-K80 (Mazda6, Mazdaspeed6)
F1Y2-57-K80 (RX-8)
Quantity
Operation Number / Labor Hours:
1
XXN48XRX / 0.3 Hrs.
Replacement of passenger’s side front airbag inflator for Mazda6/Mazdaspeed6 and RX-8
Process Number
UM0020
Symptom Code
99
Damage Code
99
Part Number Main Cause
GLYA-57-K80 (Mazda6, Mazdaspeed6)
F1Z1-57-K80 (RX-8)
Quantity
Operation Number / Labor Hours:
1
XXN49XRX / 0.4 Hrs.
Page 8 of 9
Bulletin No: 08-003/17
Last Issued: 07/26/2017
© 2016 Mazda Motor of America, Inc.
Replacement of passenger’s side front airbag inflator for Mazda3
Process Number
UM0020
Symptom Code
99
Damage Code
99
Part Number Main Cause
Quantity
Operation Number / Labor Hours:
BBM4-57-K80
1
XXN49XRX / 0.4 Hrs.
Page 9 of 9