06-55-16R

ATTENTION:
CLAIMS PERSONNEL q
IMPORTANT - All
Service Personnel
Should Read and
Initial in the boxes
provided, right.
SERVICE MANAGER
© 2016 Subaru of America, Inc. All rights reserved.
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SERVICE BULLETIN
APPLICABILITY:	
2014-16MY Forester					
NUMBER: 06-55-16R
2008-14MY WRX and STI				
DATE: 06/15/16
2012-16MY Impreza 2.0L
			
REVISED: 06/24/16
2013-16MY XV Crosstrek (EXCEPT Hybrid Model)
SUBJECT:
Design Change to Stop Light Switch
INTRODUCTION:
This bulletin announces a design change to the brake light switch (BLS) to reduce the possibility
of improper illumination of the ABS and/or VDC warning lamp. In the event a product containing
silicone is used to lubricate the BLS or for other purposes in the area around the switch, a non-conductive coating may develop over time on the internal electrical contacts and affect operation of the
switch. On / Off signal output from the BLS is critical for proper operation of various systems on the
vehicle. When the switch does not operate properly, warning lamps illuminate and DTCs are stored.
A table with BLS-related DTCs and additional information is provided in the Service Procedure
information. A photo of the switch changes is shown below. This bulletin also provides a
diagnostic and adjustment procedure to be used when diagnosing brake light switch-related DTCs.
PART INFORMATION:
Description
SWITCH STOP LP BUL
Part Number
83311FJ001*
*Supersedes part numbers: 83311FG010 and 83311FG011
Paint
Mark
•
•
Fluorine Grease applied
inside this area
The previous switch body was Gray in color while the new version is Blue and also has a
greenish paint mark / dot applied to help identify it as the latest version.
Fluorine grease is now used to lubricate the plunger and prevent silicone from potentially
contaminating the switch contacts.
Continued...
CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD
RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS.
Subaru Service Bulletins are intended for use by professional technicians ONLY. They
are written to inform those technicians of conditions that may occur in some vehicles,
or to provide information that could assist in the proper servicing of the vehicle. Properly
trained technicians have the equipment, tools, safety instructions, and know-how to
do the job correctly and safely. If a condition is described, DO NOT assume that this
Service Bulletin applies to your vehicle, or that your vehicle will have that condition.
Bulletin Number: 06-55-16R; Revised: 06/24/16
SUBARU OF AMERICA, INC. IS
ISO 14001 COMPLIANT
ISO 14001 is the international standard for
excellence in Environmental Management
Systems. Please recycle or dispose of
automotive products in a manner that is friendly
to our environment and in accordance with all
local, state and federal laws and regulations.
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PRODUCTION CHANGE INFORMATION:
The new brake light switch was incorporated into production per the table below.
Vehicle / Model
Forester
Impreza
XV Crosstrek
Starting VIN
G*539705
G*013102
G*267360
SERVICE PROCEDURE / INFORMATION:
If any warning lamps are illuminated (or there is a customer concern of a warning lamp being
illuminated previously), always check each system for stored DTC(s) and if found, diagnose as per
the applicable Service Manual before proceeding with any BLS replacement. Use the table below
for reference:
DTC
C1531, C0054
B2813
B2817
P0719
P1521
Select Monitor
Display Items
Condition
Warning Lamp(s)
Illuminated
ABS Warning Light
ABS does not function.
VDC does not
VDC Warning Light
BRAKE SWITCH OFF STUCK
function.
Hill Start Assist does
HSA Warning Light
not function.
EyeSight Warning
EyeSight system does
Lights
BRAKE SWITCH
not function.
Check Engine Light
EyeSight system does EyeSight Warning
not function.
Lights
Pre-Collision Brake
Stop Lights stay ON.
BRAKE LAMP
Warning
Stop Lights
Lane Departure
inoperative.
Warning
A/T control does not
ATF Temperature
BRAKE SWITCH "B" CIRCUIT
downshift when going
LOW
Warning Light
up an incline.
BRAKE SWITCH CIRCUIT
Ignition timing is
RANGE (08-11MY Impreza WRX / retarded to control the Check Engine Light
STI sedan models only)
engine torque.
		
If diagnosis leads to a faulty BLS, replace it with the latest version listed above following the
procedure in the applicable Service Manual.
IMPORTANT: The BLS installation and adjustment procedure varies from model to model.
Accurate BLS adjustment is critical for proper operation of all the systems listed in the table above.
• The following procedure applies to all models listed in this bulletin EXCEPT 2012-16 Impreza
and XV Crosstrek (for those models, see below).
Continued...
Bulletin Number: 06-55-16R; Revised: 06/24/16
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The minimum brake pedal travel specification (amount of pedal travel before the brake lamps come
on) also varies between models. Using the illustrations below, measure the brake pedal stroke by first
measuring the distance “A” between the floor mat and the pedal. Depress the brake pedal slowly
until the brake lights come on “B” then record the second measurement. Subtract “B” from “A” to
obtain the pedal stroke measurement.
The pedal stroke specification to activate the stop light switch is 5.5mm +/- 2.5mm (>3mm but
<8mm).
If the measurement (switch activation) is out of specification, the stop light switch will need to be
adjusted. When the brake lights come on too soon (not enough pedal stroke), the switch needs to be
adjusted “inward” toward the bulkhead. If the pedal stroke is excessive before the brake lights come
on, the switch will need to be adjusted outward toward the steering wheel. The switch adjustment is
sensitive and in most cases, moving it just one should bring the operation into specification since one
notch is equivalent to approximately 4mm of movement. Using a sharp-tipped permanent marker,
put a reference mark on the switch (a) as shown below.
If the BLS needs adjustment, rotate the switch approximately 45 degrees to the left (counter-clockwise) to release it from the pedal bracket as shown in the illustration below. You will need to develop
a “feel” for the adjustment notches along with how the BLS releases and locks back into position.
Move the BLS inward or outward as required using your reference mark as a guide then rotate the
BLS back to the right to “lock” it into position. Re-measure the pedal stroke. If the switch operation
is within the specified limits, the adjustment procedure is complete.
Continued...
Bulletin Number: 06-55-16R; Revised: 06/24/16
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•
2012-16 Impreza and XV Crosstrek Procedure:
The specification for 2012-14 Impreza and XV Crosstrek is 1.5 - 2.5 mm and is measured differently.
A .020” thick spacer (a feeler blade is preferred) shown as (a) in the illustration below is used for
setting the gap between the switch plunger and the pedal stopper. While pulling up the brake pedal
toward the steering wheel, and with the stop light switch installed, insert the spacer (a) between the
pedal stopper (b) and the switch (c) as shown in the illustration below. Turn the switch to the left
to release it and back to the right (clockwise) by 45° to “lock” it into position. Remove the spacer
and measure the gap (specification is 1.5 - 2.5mm) between the pedal stopper and switch plunger
while pulling the pedal toward the steering wheel. Move the switch in or out until the proper gap is
achieved.
Clear all applicable system memories and road test the vehicle to confirm no DTCs reset. Should any
reset, continue with further diagnosis for each DTC as outlined in the applicable Service Manual.
Continued...
Bulletin Number: 06-55-16R; Revised: 06/24/16
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Warranty / Claim Information
For vehicles within the Basic New Car Limited or Emission Warranty period or covered by a
Subaru Added Security Classic or Gold plan, this repair may be submitted using the following
claim information:
Labor Description
BRAKE LIGHT SWITCH R&R and ADJUST
Labor Operation #
A455-318
Labor Time
0.5
Fail Code
UAE-43
IMPORTANT REMINDERS:
•
•
•
SOA strongly discourages the printing and/or local storage of service information as previously
released information and electronic publications may be updated at any time.
Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
Always refer to STIS for the latest service information before performing any repairs.
Bulletin Number: 06-55-16R; Revised: 06/24/16
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