TSB18-530-001
Service Bulletin Details
Public Details for: TSB18-530-001
This service bulletin provides replacement instructions for compartment door switches that may become inoperative.
- 2017 - 2016 - 2015 - 2014 - 2013 - 2012 - 2011 - 2010 - 2009 - 2008 - 2007 - 2006 - 2004 -
Models from 2017
| 2017 SPARTAN ADVANTAGE |
| 2017 SPARTAN GLADIATOR |
Models from 2014
| 2014 SPARTAN ADVANTAGE |
| 2014 SPARTAN DIAMOND |
| 2014 SPARTAN GLADIATOR |
| 2014 SPARTAN METROSTAR |
Models from 2013
| 2013 SPARTAN ADVANTAGE |
| 2013 SPARTAN DIAMOND |
| 2013 SPARTAN GLADIATOR |
| 2013 SPARTAN METROSTAR |
Models from 2012
| 2012 SPARTAN ADVANTAGE |
| 2012 SPARTAN DIAMOND |
| 2012 SPARTAN GLADIATOR |
| 2012 SPARTAN METROSTAR |
Models from 2011
| 2011 SPARTAN ADVANTAGE |
| 2011 SPARTAN DIAMOND |
| 2011 SPARTAN GLADIATOR |
| 2011 SPARTAN METROSTAR |
Models from 2010
| 2010 SPARTAN ADVANTAGE |
| 2010 SPARTAN DIAMOND |
| 2010 SPARTAN GLADIATOR |
| 2010 SPARTAN METROSTAR |
Models from 2009
| 2009 SPARTAN ADVANTAGE |
| 2009 SPARTAN DIAMOND |
| 2009 SPARTAN GLADIATOR |
| 2009 SPARTAN METROSTAR |
Models from 2008
| 2008 SPARTAN ADVANTAGE |
| 2008 SPARTAN DIAMOND |
| 2008 SPARTAN GLADIATOR |
| 2008 SPARTAN METROSTAR |
Models from 2007
| 2007 SPARTAN ADVANTAGE |
| 2007 SPARTAN DIAMOND |
| 2007 SPARTAN GLADIATOR |
| 2007 SPARTAN METROSTAR |
Models from 2006
| 2006 SPARTAN DIAMOND |
| 2006 SPARTAN GLADIATOR |
Models from 2004
| 2004 SPARTAN DIAMOND |
| 2004 SPARTAN GLADIATOR |
Spartan Motors USA, Inc. DATE: APPLIES TO: Technical Service Bulletin 2-12-18 This service bulletin applies to Emergency Response chassis cabs identified in the table below. Model Advantage Diamond Gladiator MetroStar MetroStar R/T Model Year 2005 – 2009 2004 – 2008 2004 – 2017 2006 – 2017 2010 - 2014 CONDITION: The compartment door switch may become inoperative. CORRECTION: Relocate compartment door switch. LABOR ALLOCATION: 1.5 hrs CLASSIFICATION: E PARTS NEEDED: Note: Quantities in each kit are for one (1) compartment door. If there are multiple compartments the quantity of kits needed will be equal to the number of compartments. QTY 1 Part Number S-2623-001 Description KIT-POLLAK COMPARTMENT SWITCH RE-LOCATION Part Number 4774-NN2-001 4773-NN2-001 4775-NN2-001 04100FDRWS 1024NLNZ 04200063HS 0420ANS Description BRACKET-SWITCH, POLLAK BRACKET-SWITCH CONTACT BUMPER-RUBBER STOP WASHER-FENDER NUT-10-24 NYLON LOCK BOLT-1/4-20 x .63 HEX HD SS NUT-ACORN SS Kit # S-2623-001 Contains: QTY 1 1 1 1 1 3 3 Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 1 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin 3 3 04FWSAES 0420075HWTCFS WASHER - 1/4" SAE SS SCREW-1/4"-20 x .75 HEX WASHER 1 1 1 TSB18-530-001 TSB18-530-002 0134-GG3-049 SERVICE BULLETIN, ENGLISH SERVICE BULLETIN, FRENCH DOOR JAMB SWITCH POLLACK 52- Part Number S-2623-002 Description KIT-COLE HERSEE COMPARTMENT SWITCH RE-LOCATION Part Number 4774-NN2-002 4773-NN2-001 4775-NN2-001 04100FDRWS 1024NLNZ 04200063HS 0420ANS 04FWSAES 0420075HWTCFS Description BRACKET-SWITCH, COLE HERSEE BRACKET-SWITCH CONTACT BUMPER-RUBBER STOP WASHER-FENDER NUT-10-24 NYLON LOCK BOLT-1/4-20 x .63 HEX HD SS NUT-ACORN SS WASHER - 1/4" SAE SS SCREW-1/4"-20 x .75 HEX WASHER HD SS SERVICE BULLETIN, ENGLISH SERVICE BULLETIN, FRENCH DOOR JAMB SWITCH COLE HERSEE HD SS 620 QTY 1 Kit # S-2623-002 Contains: QTY 1 1 1 1 1 3 3 3 3 1 1 1 TSB18-530-001 TSB18-530-002 0134-GG3-035 GENERAL INSTRUCTIONS: Thoroughly review entire service bulletin before starting work. If there are questions or concerns with steps defined in this service bulletin, contact Spartan Motors USA, Inc. Customer & Product Support Group. All applicable industry safety standards must be followed when performing work identified in this procedure. Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 2 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin STEP-BY-STEP INSTRUCTIONS: 1. Identify which compartment door switch is installed (either Pollak or Cole Hersee). Kit S2623-001 is required for the Pollak switch and kit S-2623-002 is required for the Cole Hersee switch. Refer to FIG. 3-1 for switch identification. Pollak Switch Cole Hersee Switch FIG. 3-1 2. Remove the existing mechanical door switch on the latch side of the compartment door frame and discard existing switch. Install rubber bump stop provided in kit into existing switch location. Refer to FIG. 4-1 for possible locations. Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 3 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin Remove existing switch, two possible locations are shown. Install rubber bump stop provided in kit. FIG. 4-1 3. Install new switch bracket on the hinge side of the compartment with vertical placement (dimension “X”) in a best fit location for compartment options. The outboard face of the bracket should be 0.25” from the outboard face of the bulb seal flange. Refer to FIG. 5-1 and FIG. 5-2. Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 4 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin Mount with (3) ¼-20 thread cutting screws. X Bottom of compartment FIG. 5-1 0.25” Face of switch bracket. Face of bulb seal flange. Door hinge. FWD FIG. 5-2 Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 5 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin 4. Install the door switch contact bracket on the interior surface of the compartment door using urethane adhesive Sika Tack Ultrafast US or equivalent. Clean and prime the surfaces per the adhesive manufacturers recommendations. This bracket should be centered vertically with the switch bracket at 0.75” from the bottom of the switch bracket. Refer to FIG. 6-1, 6-2. Switch contact bracket. 0.75” Locate switch contact bracket against hinge leaf. FIG. 6-1 Switch contact bracket. Area adhesive to be applied between switch contact bracket and interior door panel. FIG. 6-2 5. Prior to installing the new switch in the switch bracket, drill and tap the switch mounting hole using a properly sized drill and tap for 1/2-20 NF thread (Pollak switch) or 3/8-24 NF thread (Cole Hersee switch). 6. Install the new switch (Pollak or Cole Hersee) in the new switch bracket. Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 6 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin 7. Re-route the existing door switch wires from the latch side to the hinge side of the door frame and re-connect the existing wires to the new door switch. The existing fast-on terminals can be removed and the wires can be spliced together with solder and heatshrink to reduce the wire bundle size if desired. Depending on the number of compartment lights, the installation can be further reduced by using a single piece of 1/2” loom to route both switch and light wiring together. Refer to FIG. 7-1 and FIG. 8-1. Existing FastOn terminals. FIG. 7-1 Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 7 of 8 QUA-FR-0290 Rev: 3.0 Spartan Motors USA, Inc. Technical Service Bulletin Existing Fast-On terminals removed and replaced with solder splices and glue-type heatshrink. FIG. 8-1 Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and have the tools and equipment to perform procedures safely and properly. 18003 Page 8 of 8 QUA-FR-0290 Rev: 3.0