T-SB-0147-16
Service Bulletin Details
Public Details for: T-SB-0147-16
Models from 2016
2016 TOYOTA PRIUS V |
Models from 2015
2015 TOYOTA PRIUS |
2015 TOYOTA PRIUS V |
Models from 2014
2014 TOYOTA PRIUS |
2014 TOYOTA PRIUS V |
Models from 2013
2013 TOYOTA PRIUS |
2013 TOYOTA PRIUS V |
T-SB-0147-16 October 14, 2016 Vibration/Tapping and/or Misfire After Cold Soak Service Category Engine/Hybrid System Section Engine Control Market USA Applicability YEAR(S) MODEL(S) 2013 - 2016 Prius V 2013 - 2015 Prius, Prius PHV ADDITIONAL INFORMATION Introduction Some 2013 – 2015 Prius PHV, Prius and 2013 – 2016 Prius V vehicles may exhibit a vibration due to rough idle and/or tapping noise from the HV transaxle at cold start. The check engine light may also illuminate with (DTC) P0300, P0301, P0302, P0303, P0304 (Random/Multiple Cylinder Misfire Detected). The Engine Control Module/ECM (SAE Term: Powertrain Control Module/PCM) logic has been modified to reduce the possibility of this condition occurring. Follow the Repair Procedure in this bulletin to address this condition. Warranty Information OP CODE EG1620 DESCRIPTION Reprogram ECM (PCM) TIME OFP T1 T2 0.4 89660-47510 89660-47511 89660-47512 89660-47750 89660-47751 89660-47400 89660-47401 89660-47402 89660-47403 89660-47680 89660-47681 89660-47620 8A 99 © 2016 Toyota Motor Sales, USA Page 1 of 7 T-SB-0147-16 October 14, 2016 Page 2 of 7 Vibration/Tapping and/or Misfire After Cold Soak Warranty Information (Continued) OP CODE DESCRIPTION TIME OFP T1 T2 EG1620 Reprogram ECM (PCM) 0.4 89660-47590 89660-47591 89660-47740 8A 99 APPLICABLE WARRANTY This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. For California specification Prius and Prius Plug-in sold, registered, and operated in California, Connecticut, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon, Rhode Island, and Vermont this warranty is in effect for 180 months or 150,000 miles from the vehicle's in-service date, whichever occurs first. Parts Information MODEL MODEL YEAR NEW 2013 89660-47510 89660-47511 89660-47512 89660-47513 2014 – 2015 89660-47750 89660-47751 89660-47752 2013 89660-47400 89660-47401 89660-47402 89660-47403 89660-47404 2014 89660-47680 89660-47681 89660-47682 2015 – 2016 89660-47620 89660-47621 2013 89660-47590 89660-47591 89660-47592 2014 – 2015 89660-47740 89660-47741 Prius Prius V Prius PHV – PART NUMBER PREVIOUS – 00451-00001-LBL PART NAME QTY Computer, Engine Control (ECM/PCM) – Authorized Modification Labels 1 NOTE The ECM (PCM) should NOT be replaced as part of the Repair Procedure. Authorized Modification Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) through Dealer Daily – Parts – Dealer Support Materials Order. © 2016 Toyota Motor Sales, USA T-SB-0147-16 October 14, 2016 Page 3 of 7 Vibration/Tapping and/or Misfire After Cold Soak Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER PART NUMBER Techstream 2.0* Techstream Lite QTY TS2UNIT ADE Techstream Lite (Green Cable) TSLITEPDLR01 1 TSLP2DLR01 NOTE Only ONE of the Techstream units listed above is required. Software version 11.20.019 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. The Diagnostic Tester is NOT recommended for flash reprogramming. Please use Techstream or an approved J2534 interface to perform flash reprogramming updates. Visit techinfo.toyota.com for more information regarding J2534 reprogramming. SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY GR8 Battery Diagnostic Station* 00002-MCGR8 1 NOTE Additional SSTs may be ordered by calling 1-800-933-8335. * Essential SST. © 2016 Toyota Motor Sales, USA T-SB-0147-16 October 14, 2016 Page 4 of 7 Vibration/Tapping and/or Misfire After Cold Soak Calibration Information CALIBRATION ID MODEL MODEL YEAR PREVIOUS NEW 2013 34734000 34734100 34734200 34734300 34734400 2014 – 2015 34754000 34754100 34754200 2013 34725000 34725100 34725200 34725300 34725400 34725500 2014 34751000 34751100 34751200 2015 – 2016 34758000 34758100 2013 34740000 34740100 34740200 2014 – 2015 34755000 34755100 Prius Prius V Prius PHV Repair Procedure 1. Confirm the condition. Is there a vibration/tapping and/or misfire present after cold soak? YES – Continue to step 2. NO – This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2016 Toyota Motor Sales, USA T-SB-0147-16 October 14, 2016 Page 5 of 7 Vibration/Tapping and/or Misfire After Cold Soak Repair Procedure (Continued) 2. Check for the Authorized Modifications Label affixed to the vehicle in the location shown below. Confirm if the ECM (PCM) calibration has been updated. Is the ECM (PCM) calibration NOT the most recent calibration? YES – Continue to step 3. Continue diagnosis using the applicable Repair Manual. NO – This bulletin does NOT apply. Figure 1. Location of Authorized Modifications Label for 2013 – 2015 Prius and Prius PHV 1 Replacement ECM (PCM) Part Number (i.e., 89660-47513 or 89660-47592) 4 Date Completed 2 New Calibration ID (i.e., 34734400 or 34740200) 5 This SB Number 3 Dealer Code © 2016 Toyota Motor Sales, USA T-SB-0147-16 October 14, 2016 Page 6 of 7 Vibration/Tapping and/or Misfire After Cold Soak Repair Procedure (Continued) Figure 2. Location of Authorized Modifications Label for 2013 – 2016 Prius V 1 Replacement ECM (PCM) Part Number (i.e., 89660-47404 or 89660-47682) 4 Date Completed 2 New Calibration ID (i.e., 34725500 or 34751200) 5 This SB Number 3 Dealer Code 3. Flash reprogram the ECM (PCM). NOTE The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle. For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual located on the Technical Information System (TIS), Diagnostics – Tools & Equipment – Battery Diagnostics. Follow the procedures outlined in Service Bulletin T-SB-0134-16 “Techstream ECU Flash Reprogramming Procedure” and flash the ECM (PCM) with the NEW calibration file update. © 2016 Toyota Motor Sales, USA T-SB-0147-16 October 14, 2016 Page 7 of 7 Vibration/Tapping and/or Misfire After Cold Soak Repair Procedure (Continued) 4. Install the Authorized Modifications Label. A. Using a permanent marker, enter the following information on the label: ECM Part number [Refer to the Parts Information section for the NEW PART NUMBER] Calibration ID(s) [Refer to the Calibration Information section for the NEW CALIBRATION ID] Dealer Code Repair Date Change Authority [This bulletin number] B. Affix the Authorized Modifications Label to the vehicle at the location shown in Figure 1 or Figure 2. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL. 5. Confirm repair. A. Verify vehicle no longer exhibits vibration/tapping and/or misfire condition after cold soak. B. Test drive the vehicle to confirm proper vehicle operation. © 2016 Toyota Motor Sales, USA