TSBTRA059_R4

GROUP
TRA
NUMBER
059 (Rev 4, 04/04/2018)
MODEL
2011-2016MY
Optima Hybrid
(TF HEV)
DATE
May 2016
TECHNICAL SERVICE BULLETIN
SUBJECT:
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
 NOTICE
This bulletin has been revised to include additional information. New/revised
sections of this bulletin are indicated by a black bar in the margin area.
This bulletin provides information related to a software upgrade of the Hybrid Control Unit
(HCU) and the Transmission Control Unit (TCU) of some 2011-2016MY Optima Hybrid (TF
HEV) after replacement of the transmission with improved 100 mesh solenoids has taken
place. To apply the improved logic, the HCU/TCU should be reprogrammed using the KDS in
Manual Mode as described in this bulletin.
 NOTICE
This update MUST be applied to vehicles receiving replacement transmissions with
the following part numbers:
P/N 45000-3D010 or 45000-3D010R
P/N 45000-3D340 or 45000-3D340R
When installing a transmission with 100 mesh solenoids, follow the repair flow chart shown
below:
Replace
Transmission
w/100 mesh
unit
Apply Event
#262 to
HCU/TCU
Perform
Resolver
Calibration
Perform Clutch
Fluid Pressure
Calibration
Reset TCM
Adaptive
Values
 NOTICE
This update must be performed when a 100 mesh solenoid transmission is installed
in a vehicle which previously had a 400 mesh unit, otherwise, the customer may
experience drivability issues. Use the identification matrix on Page 2 to correctly
identify the replacement transmission. Do NOT apply this update unless a 100 mesh
solenoid transmission is installed.
File Under: 
Circulate To:
X General Manager

X Service Advisors

X Technicians

X Service Manager

X Parts Manager

X Body Shop Manager  Fleet Repair

Page 2 of 7
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
SUBJECT:
Transmission Identification Information:


Replacement
transmissions
can
be
readily
identified
by
the
part
number/packaging/labeling, and the A/T ID.
If working on a vehicle with an unknown transmission configuration, use the
identification information and table below.
New Transmission Identification
Model
45000 3D000
45000 3D000R
45000 3D010
45000 3D010R
45000 3D300
45000 3D300R
45000 3D320
45000 3D320R
45000 3D340
45000 3D340R
A/T ID*
100 MESH
HA*SAU
HA*SCU
400 MESH
Update Required
X
No
X
Yes
HA*SBU
X
No
HB*SAU
X
No
HB*SBU
X
Yes
Remanufactured Transmission Identification
 NOTICE
Do not apply updates without confirming the correct transmission
Misapplication will cause drivability issues and/or transmission damage.
TSB: TRA059 (Rev 4) Optima Hybrid (TF HEV) May 2016
type.
Page 3 of 7
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
SUBJECT:
HCU/TCU Manual Upgrade Procedure:
The HCU/TCU should be reprogrammed in Manual Mode ONLY
using the KDS download as described in this bulletin.
Upgrade Event Name
262.TF HEV HCU/TCU SOL [FOR 100MESH]
 NOTICE







A fully charged battery is necessary before HCU/TCU upgrade can take place. It
is recommended that the Midtronics GR8-1299 system be used in HCU/TCU mode
during charging. DO NOT connect any other battery charger to the vehicle during
HCU/TCU upgrade.
All HCU/TCU upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect the VCI-II connected to the vehicle during the
HCU/TCU upgrade procedure.
DO NOT start the engine during HCU/TCU upgrade.
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during
HCU/TCU upgrade.
When the HCU/TCU upgrade is completed, turn the ignition ‘OFF’ and wait 10
seconds before starting the engine.
ONLY use approved HCU/TCU upgrade software designated for the correct
model, year.
 NOTICE
After performing the software upgrade, make sure to reset the TCU Adaptive
Learning Values by referring to TSB TRA 049.
ROM ID INFORMATION TABLE:
Upgrade Event #262
Model
System
TCU
HCU/TCU P/No.
Previous
New
39108-2G910
39108-2G911
TTF2H24SA1
TTF2H24SA3
TTF2H24SA5
TTF2H24SAA
39700-2G100
39700-2G101
GYFEANEH HS0-C000
GYFEANEH HS1-C000
GYFEANEH HS4-C000
GYFEANEH HS5-C000
GYFECNEH HS0-C000
GYFECNEH HS1-C000
GYFECNEH HS2-C000
GYFECNEH HS3-C000
GYFECNEH HS4-C000
TF HEV
HCU
ROM ID
TSB: TRA059 (Rev 4) Optima Hybrid (TF HEV) May 2016
Page 4 of 7
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
SUBJECT:
Upgrade Event #262 continued…
Model
System
TCU
TF HEV
HCU
HCU/TCU P/No.
ROM ID
Previous
New
39108-2G912
39108-2G915
TTF2H24SA4
TTF2H24SA6
TTF2H24SAB
39108-2GAN0
39108-2GAN1
TTF2H24SA7
TTF2H24SA9
TTF2H24SA8
39700-2G102
39700-2G104
GYFEDNEH HS0-C000
GYFEDNEH HS1-C000
GYFEDNEH HS3-C000
GYFEDNEH HS4-C000
GYFEDNEH HS5-C000
GYFEDNEH HS6-C000
GYFEDNEH HS7-C000
GYFEDNEH HS8-C000
GYFEDNEH HS9-C000
GYFEDNEH HSA-C000
GYFEFNEH HS0-C000
39700-2G103
GYFEENEH HS0-C000
GTFEFNEH HS1-C000
39700-2G120
GYFEENEH HS1-C000
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's
HCU/TCU ROM ID and reference the Information Table as necessary.
 NOTICE
The Manual Mode should ONLY be performed for this upgrade.
See table below for Manual Mode passwords.
Menu
Password
TF HEV HCU : 39700-2G100/1 TCU : 39108-2G910/1
2911
TF HEV HCU : 39700-2G102/4 TCU : 39108-2G912/5['13.1/24~'13.12/8]
2915
TF HEV HCU : 39700-2G103/20 TCU : 39108-2GAN0/1['13.12/9~] 820
0820
 NOTICE
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
TSB: TRA059 (Rev 4) Optima Hybrid (TF HEV) May 2016
Page 5 of 7
SUBJECT:
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
Upgrade Event #262 continued…
1.
Connect the VCI-II to the OBD-II
connector, located under the driver’s side
of the instrument panel.
 NOTICE
The ECU upgrade function on
KDS operates wirelessly. It is
not necessary to perform the
upgrade via USB cable.
2.
With the ignition ON, turn ON the KDS
tablet. Select KDS from the home
screen.
3.
Confirm communication with VCI (A) and
then configure the vehicle (B) using the
AUTO VIN (C) feature.
B
A
C
4.
Select ECU Upgrade.
TSB: TRA059 (Rev 4) Optima Hybrid (TF HEV) May 2016
Page 6 of 7
SUBJECT:
5.
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
The KDS will check the server for
recently uploaded Events and then
manually download Upgrade Event
#262.
 NOTICE
The vehicle must be identified in
Vehicle Selection to download
an Event for that vehicle.
6.
KDS
screenshot
shown
above
is
for
demonstration purposes only. Events shown in
screenshot are not applicable to this bulletin.
Select Manual Mode.
CAUTION
Do NOT attempt to perform in
Auto
Mode.
Follow
the
instructions given on the KDS in
Manual mode.
7.
Select the A/T system under the System selection menu. Select Upgrade Event #262
and select Upgrade to continue.
8.
Select the appropriate control unit part number with reference to the ROM ID Information
Table on pages 3-4, and select OK.
9.
Enter the appropriate password from the Manual Mode password table above and select
OK.
10. The upgrade will begin and the progress of the upgrade will appear on the bar graph.
11. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on.
Touch OK to continue.
12. Once the upgrade is complete, touch OK to finalize the procedure.
13. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any
DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
14. Start the engine to confirm proper operation of the vehicle.
15. After the upgrade is complete, reset the TCU Adaptive Learning Values by referring to
TSB TRA049.
TSB: TRA059 (Rev 4) Optima Hybrid (TF HEV) May 2016
Page 7 of 7
SUBJECT:
HCU/TCU UPGRADE – FOR 100MESH SOLENOID
EQUIPPED HYBRID TRANSMISSIONS
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Optima Hybrid (TF HEV)
2011-2016MY
WARRANTY INFORMATION:
N Code: I14 C Code: ZZ3
Claim
Type
Causal P/N
Qty.
Repair
Description
Labor Op
Code
Op
Time
Replacement
P/N
Qty.
W
39108 2GAN1
0
HCU/TCU Upgrade
39700F05
0.4
M/H
N/A
0
TSB: TRA059 (Rev 4) Optima Hybrid (TF HEV) May 2016