L-SB-0045-12 Rev

L-SB-0045-12
Rev1
June 11, 2012
MIL "ON" DTC P030# and/or Runs Rough on Cold Start
Service
Category
Engine/Hybrid System
Section
Engine Control
USA
Market
Applicability
YEAR(S)
MODEL(S)
2010 – 2017
RX450H
ADDITIONAL INFORMATION
REVISION NOTICE
December 13, 2017 Rev1:
• Applicability has been updated to include 2013 – 2017 model year RX 450h vehicles.
• The Introduction and Repair Procedure sections have been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2010 – 2017 model year RX 450h vehicles may exhibit one or more of the following conditions:
• MIL “ON” with DTC P0300/00, P0301/00, P0302/00, P0303/00, P0304/00, P0305/00, and/or
P0306/00 present
• Rough running on initial start-up after a cold soak
Follow the Repair Procedure in this bulletin to address these conditions.
© 2012 Lexus, a division of Toyota Motor Sales, USA
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L-SB-0045-12
June 11, 2012
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MIL "ON" DTC P030# and/or Runs Rough on Cold Start
Warranty Information
MODEL YEAR
2010 – 2015
OP CODE
DESCRIPTION
895221
Replace Fuel Injectors
2016 – 2017
TIME
OFP
T1
T2
2.6
23209-31090
23209-0P010
8A
88
3.7
23209–31130
APPLICABLE WARRANTY
• This repair is covered under the Lexus Federal Emission Warranty. This warranty is in effect
for 48 months or 50,000 miles, whichever occurs first, from the vehicle’s in-service date.
• For 2011 – 2012 model year California specification vehicles sold, registered, and operated in
Arizona (2012 model year ONLY), California, Connecticut, Maine, Maryland, Massachusetts,
New Jersey, New Mexico (2011 model year ONLY), Oregon, Pennsylvania, Rhode Island,
Vermont, and Washington, this repair is covered under the California Long Term Emission
Warranty, which is in effect for 84 months or 70,000 miles, whichever occurs first, from the
vehicle’s in-service date. California specification vehicles shipped to other states do NOT
assume coverage under the California Long Term Emission Warranty.
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PART NAME
QTY
23209-31160
Injector Set, Fuel
6
23291-28020
Injector Set, Fuel
6
17176-0P021
Gasket, Air Surge Tank to
Intake Manifold
3
25627-31030
Gasket, EGR Valve
1
17179-31010
Gasket, Intake Manifold
1
25629-31030
Gasket, EGR Pipe, No. 2
1
25628-31010
Gasket, EGR Inlet
1
MODEL YEAR
NEW
PREVIOUS
23209-31090
23209-0P010
23291-28020
23291-0V020
17176-0P021
2010 – 2015
17176-31090
© 2012 Lexus, a division of Toyota Motor Sales, USA
Rev1
L-SB-0045-12
June 11, 2012
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MIL "ON" DTC P030# and/or Runs Rough on Cold Start
Parts Information (Continued)
PART NUMBER
PART NAME
QTY
23209-31190
Injector Set, Fuel
6
23291-23010
Insulator, Injector Vibration
6
17177-31070
Gasket, Intake Manifold to
Head, No. 1
2
MODEL YEAR
PREVIOUS
NEW
23209-31130
23291-23010
23291-31030
2016 – 2017
23291-0P010
17177-31070
17177-0P030
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream 2.0*
Techstream Lite
PART NUMBER
QTY
TS2UNIT
ADE
Techstream Lite (Green Cable)
TSLITEPDLR01
TSLP2DLR01
* Essential SST.
NOTE
• Only ONE of the Techstream units listed above is required.
• Software version 12.20.024 or later is required.
• Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.
© 2012 Lexus, a division of Toyota Motor Sales, USA
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MIL "ON" DTC P030# and/or Runs Rough on Cold Start
Repair Procedure
1. Confirm the engine runs rough on initial start-up AFTER cold soak or using Techstream, check
for ANY of the following stored DTCs:
• P0300/00 – Random/Multiple Cylinder Misfire Detected.
• P0301/00 – Cylinder 1 Misfire Detected.
• P0302/00 – Cylinder 2 Misfire Detected.
• P0303/00 – Cylinder 3 Misfire Detected.
• P0304/00 – Cylinder 4 Misfire Detected.
• P0305/00 – Cylinder 5 Misfire Detected.
• P0306/00 – Cylinder 6 Misfire Detected.
Are ANY of the DTCs present?
• YES — Continue to step 2.
• NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
2. Perform the misfire diagnosis.
Refer to the Technical Information System (TIS), applicable model year Repair Manual:
• 2010 (to 08/2009) / 2010 (from 08/2009) / 2011 / 2012 / 2013 /
2014 / 2015 / 2016 / 2017 RX 450h:
Engine/Hybrid System – Engine Control – “2GR-FXE Engine Control: SFI System:
P0300-P0306: Random / Multiple Cylinder Misfire Detected”
3. If no concerns are noted with the mechanical engine condition, engine control system, ignition
system, or fuel supply system, remove the fuel injectors and visually inspect the fuel injector
tips for signs of debris.
Is there debris on ANY of the fuel injector tips?
• YES — Continue to step 4.
• NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
© 2012 Lexus, a division of Toyota Motor Sales, USA
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MIL "ON" DTC P030# and/or Runs Rough on Cold Start
Repair Procedure (Continued)
4. Replace ALL six fuel injectors.
Refer to TIS, applicable model year Repair Manual:
• 2010 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal (to 08/2009) / Removal (from 08/2009) / Installation (to 08/2009) /
Installation (from 08/2009)”
• 2011 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
• 2012 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
• 2013 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
• 2014 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
• 2015 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
• 2016 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
• 2017 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE Fuel: Fuel Injector:
Removal / Installation”
5. Clear ALL stored DTCs.
6. Start the engine and confirm the repair.
© 2012 Lexus, a division of Toyota Motor Sales, USA
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