H059NAS2

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H059NAS2
TECHNICAL BULLETIN
10 AUG 2018
© Jaguar Land Rover North America, LLC
NOTE: The information in Technical Bulletins is intended for use by trained, professional Technicians with
the knowledge, tools, and equipment required to do the job properly and safely. It informs these
Technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. The procedures should not be performed by 'do-it-yourselfers'. If you are not a
Retailer, do not assume that a condition described affects your vehicle. Contact an authorized Jaguar
service facility to determine whether this bulletin applies to a specific vehicle.
INFORMATION
Changes are highlighted in blue
SECTION:
303-01A: Engine - INGENIUM I4 2.0L Diesel
SUBJECT/CONCERN:
Service Action: Balancer Shaft Whine
AFFECTED VEHICLE RANGE:
MODEL:
MODEL YEAR:
VIN:
ASSEMBLY PLANT:
APPLICABILITY:
F-PACE (X761)
2017-2018
045080-099999
Solihull
INGENIUM I4 2.0L Diesel
F-PACE (X761)
2017
494996-499964
Solihull
INGENIUM I4 2.0L Diesel
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MODEL:
MODEL YEAR:
VIN:
ASSEMBLY PLANT:
APPLICABILITY:
F-PACE (X761)
2017-2018
880002-899997
Solihull
INGENIUM I4 2.0L Diesel
F-PACE (X761)
2018
240049-273746
Solihull
INGENIUM I4 2.0L Diesel
XE (X760)
2017
923882-978627
Solihull
INGENIUM I4 2.0L Diesel
XE (X760)
2017-2018
P10168-P30540
Castle Bromwich
INGENIUM I4 2.0L Diesel
XF (X260)
2017-2018
Y11889-Y61825
Castle Bromwich
INGENIUM I4 2.0L Diesel
MARKETS:
NORTH AMERICA
CONDITION SUMMARY:
SITUATION:
An issue has been identified on certain vehicles within the listed Affected Vehicle Range which may
exhibit an audible engine whine noise within the cabin. Investigations have highlighted that the noise is
related to the engine balance shaft which requires remedial action with the least amount of delay.
ACTION:
Affected VINs will not be flagged in the Jaguar Land Rover claims submission system or TOPIx until the
following steps are complete:
a. Completion of accurate diagnosis in accordance with instructions in the Workshop Procedure.
b. Submission of information detailed in the Workshop Procedure to [email protected].
c. Receipt of confirmation vehicle has been added to this program and that repairs may commence.
Retailers are required to HOLD affected new vehicles that are within your control and refrain from
releasing the vehicles for new vehicle sale pending completion of the Workshop Procedure detailed in
this Technical Bulletin. Unsold vehicles should have this performed as part of the Pre-Delivery Inspection
(PDI) process but must have it completed prior to vehicle handover to the customer.
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PARTS:
NOTE:
Order only the expected percentage demand of parts identified.
F-PACE (X761) VEHICLES
DESCRIPTION
PART NO./SUNDRY
CODE
QTY./VALUE
EXPECTED PERCENTAGE
DEMAND
Balancer Shaft
JDE36994
2
100
Seal - Crankshaft Oil - Rear
JDE39481
1
100
Seal - Crankshaft Oil - Front
JDE38485
1
100
Sealer - Adhesive-Oil Pan/Engine
STC50550
1
100
Crankshaft damper bolt
JDE39146
4
100
Drive plate bolt
T2R15200
8
100
Plug - Oil Drain
AJ813202
1
100
Kit - Element & Gasket - Oil Filter
JDE37128
1
100
Gasket - High Pressure EGR to exhaust
manifold
AJ813342
2
100
DPF to EGR inlet gasket
AJ813345
1
100
DPF to intermediate exhaust gasket
T2H14088
1
100
DPF to intermediate exhaust nut
T2H2804
2
100
Torque converter to drive plate
C2D25075
4
100
Turbocharger to Catalyst Gasket
T2H11760
1
100
AC o-ring
T2R4991
2
100
AC o-ring
C2P24809
4
100
Halfshaft circlip
T4A12521
2
100
Halfshaft bolt
T2H9243
4
100
Differential Support bracket to sump seal
T4A18130
1
100
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DESCRIPTION
PART NO./SUNDRY
CODE
QTY./VALUE
EXPECTED PERCENTAGE
DEMAND
Brake Caliper bolt and Washers
T4A16359
4
100
Wheel hub nut
C2P12731
2
100
Track rod end to vertical link Nut
T4N8037
2
100
Stabilizer link nut, Front arm bush nut, wheel
knuckle nut
XR848057
6
100
Diff oil fill plug
T2H13852
1
100
Diff oil drain plug
T2H13851
1
100
Lower suspension arm Ball joint nut
T2H3159
2
100
Wheel knuckle bolt
T2H6322
2
100
Damper bracket bolt
T2H17786
2
100
Damper bracket bolt
C2P11385
2
100
Engine Oil
ZZZ999
6.25
$102.83
Differential Oil
ZZZ999
1
$40.00
An allowance ($102.83 USD or local equivalent) has been provided to cover the cost of the engine oil
(6.25L). Claim using Sundry Code ‘ZZZ999’.
An allowance ($40.00 USD or local equivalent) has been provided to cover the cost of the differential oil
(1L). Claim using Sundry Code ‘ZZZ999’.
XE (X760), XF (X260) VEHICLES
DESCRIPTION
PART NO./SUNDRY
CODE
QTY./VALUE
EXPECTED PERCENTAGE
DEMAND
Balancer Shaft
JDE36994
2
100
Seal - Crankshaft Oil - Rear
JDE39481
1
100
Seal - Crankshaft Oil - Front
JDE38485
1
100
Sealer - Oil Pan/Engine
STC50550
1
100
Crankshaft damper bolt
JDE39146
4
100
Drive plate bolt
T2R15200
8
100
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DESCRIPTION
PART NO./SUNDRY
CODE
QTY./VALUE
EXPECTED PERCENTAGE
DEMAND
Plug - Oil drain
AJ813202
1
100
Kit - Element & Gasket - Oil Filter
JDE37128
1
100
Gasket - HP EGR exhaust manifold
AJ813342
2
100
DPF to EGR inlet gasket
AJ813345
1
100
DPF to intermediate exhaust gasket
T2H14088
1
100
DPF to intermediate exhaust nut
T2H2804
2
100
Torque converter to drive plate
C2D25075
4
100
Turbocharger to Catalyst Gasket
T2H11760
1
100
AC o-ring
T2R4991
2
100
AC o-ring
C2P24809
4
100
Brake Caliper bolt and Washers (17" wheels)
T2H18669
4
100
Wheel hub nut
C2P12731
2
100
Track rod end to vertical link nut
T4N8037
2
100
Stabilizer link nut, Front arm bush nut, wheel
knuckle nut
XR848057
6
100
Lower suspension arm ball joint nut
T2H3159
2
100
Wheel knuckle bolt
T2H6322
2
100
Bolt shock absorber yoke
T2H17786
2
100
Bolt shock absorber yoke
C2P11385
2
100
Halfshaft circlip
C2D23748
2
100
Halfshaft bolt
T2H9243
4
100
Differential Support bracket to oil pan seal
C2D27326
1
100
Engine Oil
ZZZ999
6.25
$102.83
An allowance ($102.83 USD or local equivalent) has been provided to cover the cost of the engine oil
(6.25L). Claim using Sundry Code ‘ZZZ999’.
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SPECIAL TOOLS:
2017MY vehicles only
Jaguar Land Rover-approved Midtronics Battery Power Supply
Jaguar Land Rover-approved diagnostic tool with latest SDD Software Management Pack
WARRANTY:
NOTE:
Use the Jaguar Land Rover claims submission system to make sure that a vehicle is affected by this
program prior to undertaking any rework action.
At the time of confirming a booking for vehicle repair, make sure that all outstanding Recall and Service
Actions are identified to ensure the correct parts are available and adequate workshop time is allocated
for repairs to be completed at one visit.
Warranty claims must be submitted quoting the Program Code 'H059', Option Code 'X', and all the
relevant SRO and parts information. The Option Code(s) that allows for the drive in/drive out allowance
may only be claimed if the vehicle is brought back into the workshop for this action alone to be
undertaken.
Repair procedures are under constant review and therefore times / prices are subject to change; those
quoted here must be taken as guidance only. Use the Jaguar Land Rover claims submission system to
obtain the latest repair time.
This program is valid for a limited time only. Warranty claims with a repair date prior to the 31 January
2020 closure date must be submitted or payment within 30 calendar days of completion of the repair.
PROGRAM CODE
OPTION CODE
DESCRIPTION
H059
X
Balance shaft assembly - Renew - F-PACE (X761)
12.49.16
9.1
H059
X
Balance shaft assembly - Renew - XE (X760; AWD)
12.49.16
9.2
H059
X
Balance shaft assembly - Renew - XE (X760; RWD)
12.49.16
7.9
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SRO
TIME (HOURS)
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PROGRAM CODE
OPTION CODE
DESCRIPTION
SRO
H059
TIME (HOURS)
X
Balance shaft assembly - Renew - XF (X260; AWD)
12.49.16
9.3
H059
X
Balance shaft assembly - Renew - XF (X260; RWD)
12.49.16
7.9
H059
X
Drive in/drive out
10.10.10
0.2
An allowance ($102.83 USD or local equivalent) has been provided to cover the cost of the engine oil
(6.25L). Claim using Sundry Code ‘ZZZ999’.
An allowance ($40.00 USD or local equivalent) has been provided to cover the cost of the differential oil
(1.0L). Claim using Sundry Code ‘ZZZ999’.
Normal Warranty policies and procedures apply.
SERVICE INFORMATION:
NOTES:
Diagnosis time must be performed under a separate claim, per the warranty terms and
conditions, and not as part of this Program.
The vehicle must be diagnosed correctly prior to performing this Program to avoid an incorrect
repair.
1
NOTE:
The engine build date is the first 6 characters (YY/MM/DD) of the engine serial number.
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
Locate and record the engine serial number.
2017MY vehicles only: if the engine build date (first 6 characters of the engine
serial number) is before 170817W0976204DTD (2017 August 17), go to Workshop
Procedure 'A'.
2018MY vehicles OR if the engine build date (first 6 characters of the engine serial
number) is or after 170817W0976204DTD (2017 August 17), go to Workshop
Procedure 'B'.
WORKSHOP PROCEDURE 'A':
CAUTION:
The Jaguar Land Rover-approved diagnostic tool (with the latest SDD Software Management Pack)
IDU2 application MUST be used to confirm the diagnosis to make sure a Turbocharger whine is not
evident.
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This Procedure is only for vehicles requiring the Jaguar Land Rover-approved diagnostic
equipment with Symptom Driven Diagnostics (SDD).
CAUTIONS:
A Jaguar Land Rover-approved Midtronics battery power supply must be connected to the
vehicle startup battery during diagnosis / module programming.
All ignition ON/OFF requests MUST be performed; failure to do these steps may cause damage
to vehicle control modules.
NOTES:
Diagnosis time must be performed under a separate claim, per the warranty terms and
conditions, and not as part of this Program.
The vehicle must be diagnosed correctly prior to performing this Program to avoid an incorrect
repair.
1
Connect the Jaguar Land Rover-approved Midtronics battery power supply to the vehicle startup
battery.
2
NOTE:
The Jaguar Land Rover-approved diagnostic equipment must be loaded with SDD153.06
Software Management Pack v298 (or later).
Connect the Jaguar Land Rover-approved diagnostic equipment to the vehicle and begin a new
session.
3
NOTE:
The Jaguar Land Rover-approved diagnostic equipment will read the correct Vehicle
Identification Number (VIN) for the current vehicle and automatically take the vehicle out of
Transit mode if required.
Follow the on-screen prompts, allowing the diagnostic equipment to read the VIN and identify
the vehicle and initiating the data collect sequence.
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NOTE:
Perform the recommendations of the In-Line Diagnostic Unit 2 (IDU2) application (if required); do
not continue with this bulletin.
4
NOTE:
Perform the recommendations of the In-Line Diagnostic Unit 2 (IDU2) application (if
required); do not continue with this bulletin.
If the hyperlink is not available:
1 Select Diagnosis from the Session Type screen.
2 Select the Selected Symptoms tab.
3 Select the following:
Powertrain - Engine system - Engine performance - Poor acceleration and lack
of power
4 Run and close the Datalogger tool to reveal the Extras tab.
5 Select the Extras tab.
6 From 'Recommendations' select Run to perform the 'Powertrain - In-line Diagnostic
Unit 2 (IDU2) diagnostic test - Turbocharger' option.
7 Follow the on-screen instructions until the application finishes successfully.
8 Switch the engine 'OFF'.
9 Go to the next Step.
5
Exit the current session.
1 If necessary, set the vehicle to 'Transit mode'.
2 Select the Session tab.
3 Select the Close session option.
6
Disconnect the diagnostic equipment and battery support unit from the vehicle.
1 If required, install the transit relay.
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Remove the alternator belt (see TOPIx Workshop Manual section 303-05: Accessory Drive Removal and Installation - Accessory Drive Belt).
8
Start the engine.
1 If the noise is evident, go to Workshop Procedure 'C'.
2 If the noise is not evident, perform secondary diagnosis.
3 Switch the engine 'OFF'.
4 Do not continue with this bulletin.
9
Install the alternator belt (see TOPIx Workshop Manual section 303-05: Accessory Drive Removal and Installation - Accessory Drive Belt).
WORKSHOP PROCEDURE 'B':
NOTES:
Diagnosis time must be performed under a separate claim, per the warranty terms and
conditions, and not as part of this Program.
The vehicle must be diagnosed correctly prior to performing this Program to avoid an incorrect
repair.
1
NOTE:
If a suitable recording device is not available, email [email protected] with the
vehicle: engine serial number, complete VIN, mileage, and repair history relating to
balance shaft.
Use a suitable device to record a sound file of the noise.
1 Start engine and run to optimum operating temperature.
2 With the recording device 3 feet from the left-side of the engine, raise and hold the
engine at 1,800 rpm for 30 seconds and then allow the engine to return to idle speed.
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Repeat this sub-step 2 additional times.
3 Email [email protected] with the following vehicle information:
Sound file;
Engine serial number;
Complete VIN;
Mileage; and
Repair history relating to balance shaft.
4 Wait for further instructions before continuing.
WORKSHOP PROCEDURE 'C':
NOTE:
This Workshop Procedure shall only be performed after receiving approval.
1
Replace the balance shaft assembly (see TOPIx Workshop Manual section 303-01A: Engine INGENIUM I4 2.0L Diesel - Removal and Installation - Balance Shaft Assembly).
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