IS-18905

Instruction Sheet
IS18905
INSTALLATION OF HATCHES WITH FAN ON H3 MODELS
H3 MODELS
EFFECTIVITY
KIT TO
ORDER
HATCH
COLOR
PAGE
H3-45 coaches
Model Years : From 2019
From
2PCH33493KC710185
IS-18905_1
BEIGE
2 AND 4
H3-45 coaches
Model Years : From 2019
From
2PCH33493KC710185
IS-18905_2
GREY
3 AND 4
H3-45 coaches
Model Years : From 2005
up to 2018
From
2PCH3349951010168
up to
2PCH33493JC710184
IS-18905_3
BEIGE
21
NOTE
Material can be obtained through regular channels.
Writer: ml

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SECTION 1: FOR H3 MODELS WITH NEW ELECTRICAL ARCHITECTURE
Kit # IS-18905_1 contains the following parts:
Part No.
Description
Qty
950456
HATCH WITH FAN (BEIGE)
2
061395
HARNESS FOR HATCHES W/FAN - DASH SECTION (NEA)
1
061396
HARNESS FOR HATCHES W/FAN - ROOF SECTION (NEA)
1
504637
CABLE TIE, NYLON BLK (STD)
30
562697
SWITCH, NGR EATON 8961K680
2
565927
CAP SWITCH EATON - HATCHES (VENT. ROOF)
2
504273
CABLE TIE, NYLON BLK (SMALL)
10
562286
TERMINAL PIN, FOR ROOF HARNESS REAR FAN WIRE EXTENDING
4
562482
TERMINAL SOCKET, FOR FAN CONNECTOR
6
562485
DEUTSCH CONNECTOR 2C SHP, MALE, FOR MOTOR
2
562488
SECONDARY LOCK DEUTSCH, FOR CONNECTOR 562485
2
563623
BUTT SPLICE / 16-14 / BLUE / W/THERMORETRAC / PANDUIT BSH14-Q
4
560668
ELECTRICAL WIRE RED, 14 AWG, GXL, 125 deg (ft)
3
562585
ELECTRICAL WIRE BLACK, 14 AWG, TXL, 125 deg (ft)
3
562387
CONVOLUTED TUBING NYL 0.25’’ID (ft)
2
561681
CONVOLUTED TUBING NYL 0.35’’ID (ft)
15
561683
CONVOLUTED TUBING NYL 0.50’’ID (ft)
2
504447
GROMMET .5X.062X.312X.625
6
IS18905
INSTRUCTION SHEET
1
FI18905
FEUILLE D’INSTRUCTIONS
1
Other parts that may be required with kit IS-18905_1 :
Part No.
Description
Qty
564099
HOCKEY TAPE BLACK
AS REQ.
684013
CAOUTCHOUC PROTECTION FOR ELECTRICAL TERMINAL
AS REQ.
684685
ADHESIVE/SEALANT SIMMON ISR70-03 BLACK
AS REQ.
680038
LOCTITE 243 BLUE
AS REQ.
Writer: ml

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SECTION 1: FOR H3 MODELS WITH NEW ELECTRICAL ARCHITECTURE
Kit # IS-18905_2 contains the following parts:
Part No.
Description
Qty
950583
HATCH WITH FAN (GREY)
2
061395
HARNESS FOR HATCHES W/FAN - DASH SECTION (NEA)
1
061396
HARNESS FOR HATCHES W/FAN - ROOF SECTION (NEA)
1
504637
CABLE TIE, NYLON BLK (STD)
30
562697
SWITCH, NGR EATON 8961K680
2
565927
CAP SWITCH EATON - HATCHES (VENT. ROOF)
2
504273
CABLE TIE, NYLON BLK (SMALL)
10
562286
TERMINAL PIN, FOR ROOF HARNESS REAR FAN WIRE EXTENDING
4
562482
TERMINAL SOCKET, FOR FAN CONNECTOR
6
562485
DEUTSCH CONNECTOR 2C SHP, MALE, FOR MOTOR
2
562488
SECONDARY LOCK DEUTSCH, FOR CONNECTOR 562485
2
563623
BUTT SPLICE / 16-14 / BLUE / W/THERMORETRAC / PANDUIT BSH14-Q
4
560668
ELECTRICAL WIRE RED, 14 AWG, GXL, 125 deg (ft)
3
562585
ELECTRICAL WIRE BLACK, 14 AWG, TXL, 125 deg (ft)
3
562387
CONVOLUTED TUBING NYL 0.25’’ID (ft)
2
561681
CONVOLUTED TUBING NYL 0.35’’ID (ft)
15
561683
CONVOLUTED TUBING NYL 0.50’’ID (ft)
2
504447
GROMMET .5X.062X.312X.625
6
IS18905
INSTRUCTION SHEET
1
FI18905
FEUILLE D’INSTRUCTIONS
1
Other parts that may be required with kit IS-18905_2 :
Part No.
Description
Qty
564099
HOCKEY TAPE BLACK
AS REQ.
684013
CAOUTCHOUC PROTECTION FOR ELECTRICAL TERMINAL
AS REQ.
684685
ADHESIVE/SEALANT SIMMON ISR70-03 BLACK
AS REQ.
680038
LOCTITE 243 BLUE
AS REQ.
Writer: ml

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DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button.
SECTION 1: FOR H3 MODELS WITH NEW ELECTRICAL ARCHITECTURE
PROCEDURE (KIT IS-18905_1 AND KIT IS-18905_2)
1. Install protection to the seats.
FIGURE 1
2. Prepare the new hatches.
3. If applicable, remove the plastic frame on
both new hatches. Use Torx #40 and remove
the screws (4).
4. Keep the screws in a safe place.
FIGURE 2
5. Remove the wire holder that fixes the wire on
the frame. Use a Torx #20.
6. Keep the screw and the holder in a safe
place.
7. Discard both plastic frames.
NOTE
The new hatches are to be installed on the
existing frames which are glued on the
vehicle.
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FIGURE 3
8. Remove all hatch levers (4) and springs from
both new hatches and keep in a safe place.
FIGURE 4
9. Remove both existing hatches on the vehicle
by removing the screws (4 per hatch).
10. Discard the existing hatches and fasteners.
FIGURE 5
11. Remove the finishing plastic moulding of both
roof exits.
12. Keep the moulding and screws in a safe
place.
NOTE
The new hatches are to be installed on the
existing hatch frames which are glued on the
vehicle.
FIGURE 6
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13. Remove the dashboard cover by unscrewing
the M4 – 0.7x 20 screws (5) that secure it to
the dashboard.
FIGURE 7
14. Remove the finishing plastic moulding on the
driver side pillar.
FIGURE 8
15. Remove driver side parcel rack end cover.
FIGURE 9
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16. Remove the overhead compartment door in
line with the front hatch on the driver side.
17. Dismount light support screws.
FIGURE 10
18. Pull down the center roof panel around the
front hatch.
NOTE
Do not bend too much to avoid making a
kink on the center panel.
FIGURE 11
19. Remove the overhead compartment door in
line with the rear hatch on the driver side.
20. Dismount light support screws.
21. Remove the center roof panel completely
around the rear hatch.
NOTE
Do not bend too much to avoid making a
kink on the center panel.
FIGURE 12
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22. Unscrew the light control panel (6 screws per
panel) in line with the front hatch and the
panel in line with the rear hatch. Do not
disconnect wiring.
NOTE
Step 22 is to facilitate the installation of the
harness. Unscrew only number of panels as
necessary.
FIGURE 13
23. Remove vertical protective panel into the
front service compartment.
FIGURE 14
24. Remove horizontal protective panel into the
front service compartment.
FIGURE 15
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25. Prepare the installation of the dashboard fan
switches and dash harness (short harness).
26. Install 0.35’’ ID convoluted tubing on the dash
harness wiring.
FIGURE 16
27. Install switches with the red light facing down
as shown in Figure 17.
FIGURE 17
28. Install switch caps with the fan sign facing up
as shown in Figure 18.
29. On the back of each switch connect dash
harness switch connectors, Sw602 (front fan)
on the left and Sw603 (rear fan) on the right.
FIGURE 18
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30. Locate existing male connector C600 into the
dashboard.
31. Remove the existing female connector
without wires on the existing male connector
C600.
32. Do not connect yet the new female connector
with the existing connector.
NOTE
Do not plug existing male connector C600 to
the new female connector C600 to avoid
having power on the electrical line. This
operation will be done at the end.
FIGURE 19
33. Run the dash harness up to the front service
compartment through the aperture close to
the left windshield pillar.
34. Use cable ties to secure all new wires with
existing wiring.
FIGURE 20
35. Prepare roof harness (long harness).
36. Use tool shown in Figure 21 and remove
secondary locks in the roof harness
connector MO62 and MO63.
FIGURE 21
37. Disconnect terminals on the roof harness
connector MO62 and MO63.
38. Keep connectors, secondary locks and seals
in a safe place.
FIGURE 22
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39. Install 2 foot of 0.50’’ID convoluted tubing on
the roof harness starting at connector C662
then 8 feet of 0.35’’ID convoluted tubing.
40. Attach the sections of convoluted tubing
together with black electrical tape as shown
in Figure 23.
FIGURE 23
41. Into the front service compartment, connect
male connector C662 with female connector
C662.
FIGURE 24
42. Run the roof harness through the opening at
the bottom of the driver side pillar.
43. Use cable ties to secure all new wires in the
front service compartment with existing
wiring.
FIGURE 25
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44. Run the roof harness through the opening at
the top of the driver side pillar.
45. Use cable ties to secure the harness with
existing wiring.
FIGURE 26
46. Run the roof harness from the top of the
driver side pillar to the light control panel
interspace (bottom of the parcel rack).
FIGURE 27
47. Run the whole roof harness through the light
control panel interspace (bottom of the parcel
rack) up to the rear hatch.
FIGURE 28
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48. Drill a 9/16’’ diameter hole through the
overhead compartment structure as shown in
Figure 29.
49. Install a grommet and run the front hatch
wiring section of the roof harness through the
hole.
FIGURE 29
50. Drill a ½’’ diameter hole through the top
finishing moulding and install a grommet.
51. Run the wiring through the grommet.
52. Drill ¼’’ diameter holes (2) through the
compartment support to install cable ties.
53. Install medium cable ties (3) but do not
tighten.
FIGURE 30
54. Install 3’’ long of 0.35’’ ID convoluted tubing
where the wiring is exiting the finishing
moulding to protect the wiring when the
center roof panel is in place.
FIGURE 31
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55. Make a groove into the roof insulation as
shown in Figure 32. The groove has to be ¼’’
wide and between ¼’’ to ½’’ deep.
FIGURE 32
56. Drill holes in both existing hatch frames on
the front side as shown in Figure 33.
FIGURE 33
57. Install both new hatches with fan. Apply
Loctite on screws. Make sure all springs are
in place.
58. For both new hatches, run the fan wiring
through the ½’’ diameter hole and fix the wire
holder as shown in Figure 34.
FIGURE 34
59. If applicable, cut the excess of fan wiring.
60. Install seal, socket terminals, male connector
and secondary lock on the front fan motor
wiring. Connect white wire in pin #1 and black
wire in pin #2.
FIGURE 35
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61. Reinstall terminals into connector Mo62 on
the front section roof harness with the seal
and the secondary lock. Red wire goes into
pin #1 and black wire goes into pin #2 and
FIGURE 36
62. Connect the front fan male connector to the
roof harness female connector.
FIGURE 37
63. Position the connector on the top of the
bracket (Figure 38).
64. Insert wiring into the groove and use duct
tape to keep it in place.
65. Pull the excess length of wire down to the
light control interspace.
FIGURE 38
66. Install 3’’ long of 0.35’’ ID convoluted tubing
around the panel bracket to protect the wiring
(Figure 39).
67. Tighten the cable ties.
NOTE
Make sure the new wiring is always
protected against wearing or cutting or
squeezing between existing parts.
FIGURE 39
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68. Into the light control panel interspace, apply
sealant #684685 as shown in Figure 40 to
secure the grommet and the wiring.
FIGURE 40
69. Repeat the wiring installation for the rear
hatch.
70. Drill a ½’’ diameter hole through the top
finishing moulding and install a grommet.
71. Drill a 9/16’’ diameter hole through overhead
compartment structure and install a grommet.
72. Run the wiring through the grommets.
73. Drill ¼’’ diameter holes (2) through the
compartment support to install cable ties.
74. Install medium cable ties (3) but do not
tighten.
FIGURE 41
75. Groove the roof insulation as shown in Figure
42.
FIGURE 42
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76. If necessary, add a length of wiring to the rear
section of the harness to make it long
enough.
77. If applicable, add label Mo63 and wrap the
new wires together with hockey tape.
NOTE
Kit includes wires, splice and terminal for
this operation.
FIGURE 43
78. On the roof harness, install terminals into
connector Mo63 on the rear section roof
harness with the seal and the secondary lock.
Red wire goes into pin #1 and black wire
goes into pin #2.
FIGURE 44
79. On the fan wiring, install seal, socket
terminals, male connector and secondary
lock on the front fan motor wiring. Connect
white wire in pin #1 and black wire in pin #2.
FIGURE 45
80. Connect the rear fan male connector to the
roof harness female connector.
FIGURE 46
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81. Run the wiring into the groove as shown in
Figure 47.
82. Use duct tape to keep the wiring in place.
FIGURE 47
83. Insert wiring into the groove and use duct
tape to keep it in place.
84. Pull the excess length of wire down to the
light control interspace.
FIGURE 48
85. Tighten the cable ties.
NOTE
Make sure the new wiring is always
protected against wearing or cutting or
squeezing between existing parts.
FIGURE 49
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86. Into the light control panel interspace, apply
sealant #684685 as shown in Figure 50 to
secure the grommet and the wiring.
FIGURE 50
87. From the dashboard, connect male connector
C600 to the female connector C600.
88. Use cable ties to secure all new wires with
existing wiring.
89. Test both fans are running well and pushing
air outside the vehicle.
FIGURE 51
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90. To clear the fan electrical wiring, make a Vgroove on the finishing moulding as shown in
Figure 52.
91. Install the finishing moulding.
FIGURE 52
92. Reinstall these components:
•
Module A (3 screws) into the dashboard.
•
Horizontal protective panel into the front service compartment.
•
Vertical protective panel into the front service compartment.
•
All light control panels.
•
Center roof panels.
•
Both overhead compartment light support
•
Overhead compartment doors.
•
Driver side parcel rack end cover.
•
Finishing plastic moulding into the overhead compartment.
•
Separation panel into the second compartment.
•
Finishing plastic moulding on the driver side pillar.
•
Dashboard cover.
93. Bulletin is complete.
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SECTION 2: FOR H3 MODELS BEFORE NEW ELECTRICAL ARCHITECTURE
Kit # IS-18905_3 contains the following parts:
Part No.
Description
Qty
950456
HATCH WITH FAN (BEIGE)
2
067352
HARNESS FOR HATCHES W/FAN - DASH SECTION (BEFORE NEA)
1
067350
HARNESS FOR HATCHES W/FAN - ROOF SECTION (BEFORE NEA)
1
504637
CABLE TIE, NYLON BLK (STD)
30
562697
SWITCH, NGR EATON 8961K680
2
565927
CAP SWITCH EATON - HATCHES (VENT. ROOF)
2
504273
CABLE TIE, NYLON BLK (SMALL)
10
562286
TERMINAL PIN, FOR ROOF HARNESS REAR FAN WIRE EXTENDING
4
562482
TERMINAL SOCKET, FOR FAN CONNECTOR
6
562485
DEUTSCH CONNECTOR 2C SHP, MALE, FOR MOTOR
2
562488
SECONDARY LOCK DEUTSCH, FOR CONNECTOR 562485
2
563623
BUTT SPLICE / 16-14 / BLUE / W/THERMORETRAC / PANDUIT BSH14-Q
7
502854
NUT HEX N500 M6-1
1
560668
ELECTRICAL WIRE RED, 14 AWG, GXL, 125 deg (ft)
3
562585
ELECTRICAL WIRE BLACK, 14 AWG, TXL, 125 deg (ft)
3
562387
CONVOLUTED TUBING NYL 0.25’’ID (ft)
2
561681
CONVOLUTED TUBING NYL 0.35’’ID (ft)
15
561683
CONVOLUTED TUBING NYL 0.50’’ID (ft)
2
504447
GROMMET .5X.062X.312X.625
6
503765
HOSE GH 134-10 (ft)
0.5
IS18905
INSTRUCTION SHEET
1
FI18905
FEUILLE D’INSTRUCTIONS
1
Other parts that may be required with kit IS-18905_3 :
Part No.
Description
Qty
564099
HOCKEY TAPE BLACK
AS REQ.
684013
CAOUTCHOUC PROTECTION FOR ELECTRICAL TERMINAL
AS REQ.
684685
ADHESIVE/SEALANT SIMMON ISR70-03 BLACK
AS REQ.
680038
LOCTITE 243 BLUE
AS REQ.
Writer: ml

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DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the
ignition switch to the OFF position and trip the main circuit breakers equipped with a trip button.
SECTION 2: FOR H3 MODELS BEFORE NEW ELECTRICAL ARCHITECTURE
PROCEDURE (H3 MODELS BEFORE NEA)
94. Install protection to the seats.
FIGURE 53
95. Prepare the new hatches.
96. If applicable, remove the plastic frame on
both new hatches. Use Torx #40 and remove
the screws (4).
97. Keep the screws in a safe place.
FIGURE 54
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98. Remove the wire holder that fixes the wire on
the frame. Use a Torx #20.
99. Keep the screw and the holder in a safe
place.
100. Discard both plastic frames.
NOTE
The new hatches are to be installed on the
existing frames which are glued on the
vehicle.
FIGURE 55
101. Remove all hatch levers (4) and springs
from both new hatches and keep in a safe
place.
FIGURE 56
102. Remove both existing hatches on the
vehicle by removing the screws (4 per hatch).
103. Discard the existing hatches and fasteners.
FIGURE 57
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104. Remove the finishing plastic moulding of
both roof exits.
105. Keep the moulding and screws in a safe
place.
NOTE
The new hatches are to be installed on the
existing hatch frames which are glued on the
vehicle.
FIGURE 58
106. Remove the dashboard cover by
unscrewing the M4 – 0.7x 20 screws (5) that
secure it to the dashboard.
FIGURE 59
107. Remove the finishing plastic moulding on
the driver side pillar.
FIGURE 60
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108. Remove driver side parcel rack end cover.
FIGURE 61
109. Unscrew the light control panel (6 screws
per panel) in line with the front hatch and the
panel in line with the rear hatch. Do not
disconnect wiring.
NOTE
Step 109 is to facilitate the installation of the
harness. Unscrew only panels as necessary.
FIGURE 62
110. Remove vertical protective panel into the
front service compartment.
FIGURE 63
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111. Remove horizontal protective panel into the
front service compartment.
FIGURE 64
112. Prepare the installation of the dashboard
fan switches and dash harness (short
harness).
FIGURE 65
113. On the dash harness, locate wire 114A
(yellow), wire 115A (yellow) and the ground
wire 00A (black).
FIGURE 66
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114. Cut the terminals on these wires and
remove insulation for splicing.
FIGURE 67
115. To allow more room to work, unscrew
Module A (3 screws). Do not disconnect
wiring.
FIGURE 68
116. Locate the driver light switch on the
dashboard.
FIGURE 69
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117. From inside the dashboard, disconnect the
driver light switch connector (Sw24).
118. Locate wire 114A (yellow at pin 10), wire
115A (yellow at pin 9) and the ground wire
00A (black).
FIGURE 70
119. Splice wire 114A of the dash harness with
wire 114A of the driver light switch (Sw24).
120. Splice wire 115A of the dash harness with
wire 115A of the driver light switch (Sw24).
121. Splice wire 00A of the dash harness with
wire 00A of the driver light switch (Sw24).
FIGURE 71
122. Install switches with the red light facing
down as shown in Figure 72.
FIGURE 72
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123. Install switch caps with the fan sign facing
up as shown in Figure 73.
124. On the back of each switch, connect dash
harness switch connectors, Sw305 (front fan)
on the left and Sw306 (rear fan) on the right.
FIGURE 73
125. Run the dash harness up to the front
service compartment through the aperture
close to the left windshield pillar.
126. Use cable ties to secure all new wires with
existing wiring.
FIGURE 74
127. Do not connect wire 24RHF and wire OFB2
on the roof harness (long harness). They are
connected at last to avoid having power on
the electrical line.
FIGURE 75
128. Prepare roof harness (long harness).
129. Use tool shown in Figure 76 and remove
secondary locks in the roof harness
connector MO62 and MO63.
FIGURE 76
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130. Disconnect terminals on the roof harness
connector MO62 and MO63.
131. Keep connectors, secondary locks and
seals in a safe place.
FIGURE 77
132. Install 2 feet of 0.50’’ diameter loom on the
roof harness starting at connector CSS2 then
8 feet of 0.35’’ diameter loom.
133. Attach the sections of looms together with
black electrical tape as shown in Figure 78.
FIGURE 78
134. Into the front service compartment, connect
male connector CSS2 with female connector
CSS2.
FIGURE 79
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135. Run the roof harness through the opening
at the bottom of the driver side pillar.
136. Use cable ties to secure all new wires in
the front service compartment with existing
wiring.
FIGURE 80
137. Run the roof harness through the opening
at the top of the driver side pillar.
138. Use cable ties to secure the harness with
existing wiring.
FIGURE 81
139. Run the roof harness from the top of the
driver side pillar to the light control panel
interspace (bottom of the parcel rack).
FIGURE 82
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140. Run the whole roof harness through the
light control panel interspace (bottom of the
parcel rack) up to the rear hatch (Figure 83).
FIGURE 83
141. Drill a 9/16’’ diameter hole through the
overhead compartment structure as shown in
Figure 84.
142. Install a grommet and run the front hatch
wiring section of the roof harness through the
hole.
143. Install 1 foot of convoluted tubing on the
wiring from the grommet.
FIGURE 84
144. Run the wiring through the aperture over
the top finishing moulding. Make sure the
convoluted tubing is protecting the wiring at
this transition.
FIGURE 85
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145. Groove the roof insulation as shown in
Figure 86.
146. Cut a length of 75 mm of a hose.
147. Install the hose between the metal
structure and the roof insulation as shown in
Figure 86.
148. Run the front section roof harness through
the hose.
FIGURE 86
149. Drill holes in both existing hatch frames on
the front side as shown in Figure 87.
FIGURE 87
150. Install both new hatches with fan. Apply
Loctite on screws. Make sure all springs are
in place.
151. For both new hatches, run the fan wiring
through the ½’’ diameter hole and fix the wire
holder as shown in Figure 88.
FIGURE 88
152. If applicable, cut the excess of fan wiring.
153. On the fan wiring, install seal, socket
terminals, male connector and secondary
lock on front fan motor wiring. Connect black
wire in pin #1 and white wire in pin #2.
FIGURE 89
154. On the roof harness, install terminals into
connector Mo62 on the front section roof
harness with the seal and the secondary lock.
Black wire goes into pin #1 and red wire goes
into pin #2.
FIGURE 90
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155. Connect the front fan male connector to the
roof harness female connector.
FIGURE 91
156. Keep cutting the roof insulation and install
the wiring and connectors into the groove as
shown in Figure 92.
157. Pull the excess length of wire down to the
light control interspace.
FIGURE 92
158. Install a cable tie as shown in Figure 93.
NOTE
Make sure the new wiring is always
protected against wearing or cutting or
squeezing between existing parts.
FIGURE 93
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159. Into the light control panel interspace,
apply sealant #684685 as shown in Figure 94
to secure the grommet and the wiring.
FIGURE 94
160. Repeat the wiring installation for the rear
hatch.
161. Drill a ½’’ diameter hole through the top
finishing moulding and install a grommet.
162. Drill a 9/16’’ diameter hole through
overhead compartment structure and install a
grommet.
163. Run the wiring through the grommets.
164. Drill ¼’’ diameter holes (2) through the
compartment support to install cable ties.
165. Install medium cable ties (3) but do not
tighten.
FIGURE 95
166. Groove the roof insulation as shown in
Figure 96.
167. Cut a length of 75 mm of a hose.
168. Install the hose between the metal
structure and the roof insulation as shown in
Figure 96.
169. Run the wiring through the hose.
FIGURE 96
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170. If necessary, add a length of wiring to the
rear section of the harness to make it long
enough.
171. If applicable, add label Mo63 and wrap the
new wires together with hockey tape.
NOTE
Kit includes wires, splice and terminal for
this operation.
FIGURE 97
172. On the roof harness, install terminals into
connector Mo63 on the rear section roof
harness with the seal and the secondary lock.
Black wire goes into pin #1 and red wire goes
into pin #2.
FIGURE 98
173. On the fan wiring, install seal, socket
terminals, male connector and secondary
lock on rear fan motor wiring. Connect black
wire in pin #1 and white wire in pin #2.
FIGURE 99
174. Connect the rear fan male connector to the
roof harness female connector.
FIGURE 100
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175. Run the wiring into the grooving and above
the structure as shown in Figure 101.
176. Use duct tape to keep the wiring in place
for the next steps.
177. Pull the excess length of wire down to the
light control interspace.
FIGURE 101
178. Tighten the cable ties.
NOTE
Make sure the new wiring is always
protected against wearing or cutting or
squeezing between existing parts.
FIGURE 102
179. Into the light control panel interspace,
apply sealant #684685 as shown in Figure
103 to secure the grommet and the wiring.
FIGURE 103
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180. Locate wire 24RHF and wire OFB2 from
the roof harness (long harness) into the front
service compartment.
FIGURE 104
181. Into the front service compartment, locate
the VECF4 connector (orange).
FIGURE 105
182. Disconnect
necessary.
the
VECF4
connector
if
183. Orientate terminal locking tab of the wire
24RHF with the VECF4 connector as shown
in Figure 106.
FIGURE 106
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184. Connect wire 24RHF into pin C of VECF4
connector and make sure it is locked in place.
185. Reconnect VECF4 connector if applicable.
FIGURE 107
186. Into the front service compartment, on the
left, locate the ''On chassis'' welded ground
studs.
187. Select a free stud or one with the minimum
connections.
188. Clean the contact surface if necessary.
FIGURE 108
189. Connect wire OFB2 to the ''On chassis''
welded ground stud. Use nut M6x1 if
necessary.
190. Tighten to 106 lb-in (12 Nm)
FIGURE 109
191. Apply terminal protection on the terminal
and nut (#684013).
192. Use cable ties to secure all new wires with
existing wiring.
193. Turn ignition lever to Accessory or On
position.
194. Test both fans are running well and
pushing air outside the vehicle.
FIGURE 110
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195. If necessary, make a V-shape cut out on
the finishing moulding as shown in Figure
111.
196. Install the finishing moulding.
FIGURE 111
197. Reinstall these components:
•
Module A (3 screws) into the dashboard.
•
Horizontal protective panel into the front service compartment.
•
Vertical protective panel into the front service compartment.
•
All light control panels.
•
Driver side parcel rack end cover.
•
Finishing plastic moulding on the driver side pillar.
•
Dashboard cover.
198. Bulletin is complete.
ESTIMATED TIME
The time required to perform this instruction sheet is approximately 6 hours per vehicle.
PARTS / WASTE DISPOSAL
Discard waste according to applicable environmental regulations (Municipal/State[Prov.]/ Federal)
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