V461901-2010245
Service Bulletin Details
Public Details for: V461901-2010245
Brake disc care
- 2015 -
Models from 2015
Technical Bulletin Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To 2015-2019 All All All All All (except Routan) Condition 46 19 01 January 10, 2019 2010245/24 Supersedes Technical Bulletin 46-17-02 (V461702) dated November 21, 2017 to include model year 2019 applicability. Vibration or Noise When Braking (U.S. Only) Technical Background Vibration or noise when braking may be due to brake disc corrosion protection which has not been completely removed by normal braking or surface rust built up during transportation. Note: This Technical Bulletin only applies once at PDI. Please note that vehicles in dealer inventory should be maintained per the recommended 30 days maintenance procedure to prevent excessive rust build up. Production Solution No production change required. Service Vehicle Inspection Note: Abide by ALL traffic laws and be mindful of the vehicles around you while operating the vehicle. Check and adjust tire pressure. Accelerate vehicle to greater than 55 MPH (80 km/h). Apply brake firmly. Tip: Vehicles requiring front, rear, or both disc cleaning will exhibit vibration and/or noise. Page 1 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin WARNING For vehicles equipped with Electronic Parking Brake (EPB), DO NOT APPLY PARKING BRAKE WHILE VEHICLE IS IN MOTION. Affected rear discs will have uneven color across the friction surface. On vehicles with EPB, this will determine if rear discs need to be sanded. The following steps apply to vehicles without Electronic Parking Brake (EPB): Accelerate vehicle to 30 MPH (50 km/h). Carefully apply parking brake. If vibration or noise IS observed: Clean the front brake discs, the rear brake discs, or both the front and rear brake discs depending on the location of the observed vibration/noise. Disassembly Inspection Remove wheels, disassemble brake calipers, and remove brake disc. See the appropriate Repair Manual for the vehicle you are servicing. Paint mark brake discs for reinstallation (Left/Right). Paint mark brake pads for reinstallation (Left/Right, Inner/Outer). Inspect all brake components for damage from outside influences. Using a micrometer, measure brake disc thickness. See appropriate Repair Manual in Elsa for minimum brake disc thickness. Brake Disc Surface Cleaning Remove remaining corrosion protection coating or surface rust as follows: Sand brake disc surfaces until clean metal is visible using leading edge of 40-grit sanding disc in a clockwise direction (1-2 minute per surface). Page 2 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Replace sanding disc prior to moving to next brake disc surface. To achieve a crosshatch pattern: Repeat sanding process using trailing edge of 80-grit sanding disc in a counterclockwise direction. Replace sanding disc prior to moving to next brake disc surface. Clean all brake disc friction surfaces using soap and water solution. Tip: Brake discs must be free of dust and particles left behind due to the sanding process. Deglaze and Clean Brake Pads Place 80-grit sand paper on flat hard surface. Carefully sand brake pads until the surface glazing is removed. Note: Use one new 80 grit sand paper sheet per set of brake pads. Tip: See appropriate Repair Manual in Elsa for new brake pad thickness dimensions. Reassembly Install brake discs, brake pads, brake calipers, and wheels. See appropriate Repair Manual in Elsa for vehicle you are servicing. Road test vehicle to confirm vibration or noise concern is corrected. Page 3 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To 2015-2019 All All All All All (except Routan) SAGA Coding Claim Type: Use applicable Claim Type 1) Service Number Damage Code HST 4650 0020 -- 4653 0020 -- Parts Manufacturer Damage Location 001 – Left 002 – Right 001 – Left 002 – Right Passat, CC/Tiguan/Eos/Touareg, and Golf R/eGolf, Atlas WWO 2) Jetta/Beetle/Beetle Cabrio, and Golf/Golf SportWagen, Alltrack, Tiguan LWB 3ME 2) CC/Tiguan/Eos Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Brake Carriers 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU OR Page 4 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Brake Carriers 46152050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU OR Front and Rear Brake Service Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Carriers 46152050 = See Elsa for latest time units 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU OR Atlas, Tiguan LWB Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Brake Carriers 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU OR Page 5 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Brake Carriers 46152050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU OR Front and Rear Brake Service Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Carriers 46152050 = See Elsa for latest time units 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU OR Passat Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Page 6 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Labor Operation 3): Remove and Reinstall Rear Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU OR Front and Rear Brake Service Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU OR Jetta/Beetle/Beetle Cabrio Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Brake Carriers 46142050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs 46532050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Brake Carriers 46152050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU OR Page 7 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Front and Rear Brake Service Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Discs 46532050 = See Elsa for latest time units 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Brake Carriers 46152050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU OR Touareg Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU OR Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU OR Front and Rear Brake Service Page 8 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU OR MY15-19 Golf SportWagen, Alltrack Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Brake Carriers 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU OR Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU OR Front and Rear Brake Service Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels Labor Operation 3): Remove and Reinstall Front Carriers 46142050 = See Elsa for latest time units Page 9 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Labor Operation 3): Remove and Reinstall Front and Rear 46502050 = See Elsa for latest time units Discs and 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU Golf/Golf R/eGolf Front Brake Service Only Labor Operation 3): Remove and Reinstall Front Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Brake Carriers 46142050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front Discs 46502050 = See Elsa for latest time units Labor Operation 3): Sanding Front Discs and Pads 46503099 = 35 TU OR Rear Brake Service Only Labor Operation 3): Remove and Reinstall Rear Wheels 44052000 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Brake Carriers 46152050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs (Golf R & eGolf) 46532050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Rear Discs (Golf, Golf GTI) 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Rear Discs and Pads 46503099 = 35 TU (carrier included) OR Front and Rear Brake Service Labor Operation 3): Remove and Reinstall Front and Rear 44052004 = See Elsa for latest time units Wheels Page 10 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Labor Operation 3): Remove and Reinstall Front and Rear 46142050 = See Elsa for latest time units Carriers and 46152050 = See Elsa for latest time units 46502050 = See Elsa for latest time units Labor Operation 3): Remove and Reinstall Front and Rear and Discs 46532050 = See Elsa for latest time units Labor Operation 3): Sanding Front and Rear Discs and Pads 46503099 = 50 TU Causal Part: Select 46503099 Outside Material 1 Axle Serviced 40-grit, 6-inch sanding disc Part No: PN01117 or equivalent And and 80-grit, 6-inch sanding disc Part No: PN01116 or equivalent $10.00 OR 2 Axles Serviced 40-grit, 6-inch sanding disc Part No: PN01117 or equivalent And and 80-grit, 6-inch sanding disc Part No: PN01116 or equivalent $20.00 Diagnostic Time 4) GFF Time expenditure 01500000 = 00 TU max. Road Test 01210002 = 10 TU NO YES 01210004 = 10 TU Technical Diagnosis 01320000 = 00 TU max. NO Claim Comment: Input “As per Technical Bulletin 2010245” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. Page 11 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Required Parts and Tools No Special Parts required. Tool Description Tool No: Quantity 6-inch Dual Action sander (Blue Point® ) AT441A or equivalent - 40-grit, 6-inch sanding disc (3M®) 4 (One Axle Serviced) or PN01117 or equivalent 8 (Two Axles Serviced) 80-grit, 6-inch sanding disc (3M®) PN01116 or equivalent 4 (One Axle Serviced) or 8 (Two Axles Serviced) 80-grit sand paper Obtain from local supplier 4 Sheets Micrometer (7mm-22mm) - - Metric Scale (0mm-20mm) - - Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Document Control Revision Table Instance Number Published Date Version Number 2010245/24 1/10/2019 V461901 Reason For Update Include model year 2019 vehicles. Page 12 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 2010245/23 11/21/2017 V461702 Include model year 2018 vehicles. 2010245/22 8/23/16 V461606 Include model year 2017 vehicles. 2010245/21 3/8/16 V461604 To include model year 2016 Passat. 2010245/1 9/9/04 V460402 Original publication. Page 13 of 13 © 2019 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.