LI68 74-N-057463

Sliding door in partition wall cannot be locked in open position
Topic number
LI68.74-N-057463
Version
2
Design group
68.74 Partition wall
Date
06-09-2017
Validity
Model 906.6## with code (D64) Partition wall with sliding
door
Reason for change
Remedy completely revised and method revised.
Reason for block
Complaint:
Sliding door in partition wall cannot be locked in open position.
Cause:
The locking sleeves (1) of the two clips (2) of the door holder (3) can become deformed. This means that the locking
pin (4) can no longer lock into place in the door holder (3) correctly (arrows) (see picture: 01.jpg).
Remedy:
Replacement of door holder with locking pin by door holder with magnet.
1.
Create access to working area around partition wall at front left. If shelves are installed:
1.1 Remove shelf/shelves on left.
1.2 Remove vertical supports.
1.3 Remove upper strut in area of roof paneling.
2.
Close sliding door in partition wall.
3.
Remove left partition wall and replace old door holder with door holder with magnet. Work procedure as described in AR68.74-D-0001H, but reinstall the partition wall at a later stage. The new door holder (see picture:
02.jpg) must be assembled prior to installation. (AR68. 74-D-0001-01H)
4. Mount Updated Bracket using only the lower mounting hole ( see picture: 05.jpg ) and center magnet with door plate. (See picture: 06.jpg).
5. Drill new hole for upper mounting hole (see picture: 07.jpg). Reuse old carriage bolt and tighten then reinstall partition wall.
6. Remove locking pin (4) of sliding door in partition wall (see picture: 01.jpg).
7. Attach steel plate (see picture: 04.jpg) to sliding door. Depending on the variant of the previously installed locking
pin, either the steel plate is bolted on to the existing points (see picture: 02.jpg), or appropriate holes must be drilled
for it (in the case of ball studs with central bolt). With the latter variant, the steel plate is then fastened to the sliding
door with blind rivet nuts.
7.1 Only if there is a central hole: Drill holes (J and K) (see picture: 03.jpg). To do so, mark dimensions (H and I)
measured from the center point of the hole (10) and mark the center of the new holes (J and K) with a punch. Finally,
predrill holes with Ø2-2.5 mm drill bit. After this, the
holes must be drilled out in stages to the diameter prescribed
by the blind rivet nut manufacturer.
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SAFETY NOTICE: Hearing protection, working gloves, safety glasses, safety shoes and protective clothing must be
used.
8. Check the position and function of the steel plate and the door holder with magnet by opening the sliding door. (The
fastening points of the new door holder match those of the old door holder).
9. Install upper strut, vertical supports and shelves on left. (If previously installed).
When installing the upper strut, the distances between the upper strut and all brackets must be measured and
compensated for, if necessary, with shims. This ensures unstressed installation.
10.Clean vehicle interior in repair area.
Attachments
File
Description
01.jpg
Defective door holder of sliding door
02.JPG
New door holder on partition wall (installed)
03.jpg
Dimensions for steel plate on sliding door
04.JPG
Steel plate on sliding door (bolted)
05.JPG
Mounting bracket alignment (1)
06.JPG
Mounting bracket alignment (2)
07.JPG
Mounting bracket hole
Symptoms
Body / Door/Flap / Door / Door / Door holder faulty
Parts
Part number
ES1 ES2 Designation
Quantity Note
EPC
A 639 740 02 16
Door holder
1
Door holder/door catch
X
A 906 713 00 00
Bracket
1
Bracket on partition wall
X
A 906 715 00 00
Reinforcement
1
Steel plate for sliding door
X
N 000000 001145
Bolt
1
Bolt, door holder to bracket
X
N 000000 001552
Bolt
2
Bolt, bracket to bracket
X
N 000000 002209
Bolt
2
Bolt, steel plate to sliding door (if necessary)
X
N 000000 006148
Nut
2
Nut, bracket to bracket
X
Blind rivet nut M5
2
Attachment of steel plate to sliding
door (if necessary)
Bracket
1
Mounting rail between door holder
and bracket on partition wall
A 639 743 01 14
X
Operation numbers/damage codes
Op. no.
Operation text
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Time
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Damage
code
Note
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68-7370
REPLACE DOOR HOLDER FOR SLIDING DOOR IN PARTITION WALL ON
VEH. WITH CODE D64
71131 06
Partition wall door holder - Broken
68-7386
RETROFIT STEEL PLATE FOR DOOR
HOLDER OF SLIDING DOOR (PARTITION WALL REMOVED)
71131 06
Partition wall door holder - Broken
WIS-References
Document number
Title
Note
Allocation
AR68.74-D-0001H
Remove/install door holder
for sliding door in partition
wall
Remedy
AR68.74-D-0001-01H
Prepare door holder for sliding door in partition wall for
installation
Remedy
Validity
Vehicle
Engine
Transmission
Sprinter III - 906.611
*
*
Sprinter III - 906.613
*
*
Sprinter III - 906.631
*
*
Sprinter III - 906.633
*
*
Sprinter III - 906.635
*
*
Sprinter III - 906.637
*
*
Sprinter III - 906.653
*
*
Sprinter III - 906.655
*
*
Sprinter III - 906.657
*
*
Attachments
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01.jpg:
02.JPG:
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03.jpg:
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04.JPG:
05.JPG:
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06.JPG:
07.JPG:
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