A19-033

Service Bulletin
19-033
April 5, 2019
Version 1
Warranty Extension: 2016-18 Civic 1.5L: Software Update with A/C
Control Unit Replacement; DTC P0300, P0301, P0302, P0303, P0304, or
P0172; Whirling Noise from Engine
AFFECTED VEHICLES
Year
Model
Trim
VIN Range
2016-18
Civic
ALL with 1.5L Engine
Check the iN VIN status for eligibility.
BACKGROUND
Under certain circumstances, the vehicle may experience driveability issues, which may result in DTCs P0300 (random
misfire detected), P0301 (No. 1 cylinder misfire detected), P0302 (No. 2 cylinder misfire detected), P0303 (No. 3
cylinder misfire detected), P0304 (No. 4 cylinder misfire detected), or P0172 (fuel system too rich) or a whirling noise
coming from the engine compartment.
NOTE
Check to see if the vehicle was repaired as stated in S/B 18-147. If a repair was completed as stated in S/B 18-147, see
CORRECTIVE ACTION to determine if further action is necessary.
To increase customer confidence, American Honda is extending the powertrain warranty on the camshafts, rocker arm
assemblies, and spark plugs from the original 5 years or 60,000 miles to 6 years with unlimited mileage from the original
sale date. The ECU and TCM software is covered under the vehicle's emissions warranty beyond 6 years. Check page
5 for further details.
This warranty extension will not apply to any vehicle that has ever been declared a total loss or sold for salvage by a
financial institution or insurer, or has a branded or similar title under any state's law. This does not affect emission
warranties.
POSSIBLE CAUSE
Based on certain driving patterns and environmental factors, the DTC's stated above may set or whirling noise may
occur.
CORRECTIVE ACTION
If misfire (P0300, P0301, P0302, P0303, P0304) or fuel system too rich (P0172) DTCs are set, do REPAIR
PROCEDURE A. If there is a whirling noise coming from the engine compartment, do REPAIR PROCEDURE B.
In some cases, misfire DTCs may return. If that happens, go to SPARK PLUG INSPECTION PROCEDURE.
CUSTOMER INFORMATION:The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and
training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume
this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an
authorized Honda automobile dealer.
©
2019 American Honda Motor Co., Inc. — All Rights Reserved
Page 1 of 23
WARRANTY CLAIM INFORMATION
NOTES
•
DTC is required with claim submission.
•
Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct
information into the Required Material section of your claim.
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B5
Reset the maintenance
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and PCM
idle learn procedure
(A/C control unit
replacement not
necessary).
0.6 hr
03214
03217
A19033A
37805-5PA-A85
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B6
Reset the maintenance 0.8 hr
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and PCM
idle learn procedure.
Replace the A/C control
unit (Dual Zone).
03214
03217
A19033B
37805-5PA-A85
Operation
Number
Description
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B6
Reset the maintenance 0.8 hr
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and PCM
idle learn procedure.
Replace the A/C control
unit (Non Dual Zone).
03214
03217
A19033C
37805-5PA-A85
Flat Rate
Time
Page 2 of 23
NOTE
Use the following template if the spark plugs were replaced.
Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information
into the Required Material section of your claim.
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B6
Reset the maintenance
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and the
PCM idle learn
procedure. Replace the
A/C control unit (Dual
Zone).
0.8 hr
03214
03217
A19033D
37805-5PA-A85
A
Spark plugs (All except 0.2 hr
Si)(inspection or
replacement).
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B6
Reset the maintenance
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and the
PCM idle learn
procedure. Replace the
A/C control unit (Dual
Zone).
0.8 hr
03214
03217
A19033E
37805-5PA-A85
A
Spark plugs (Si only)
(inspection or
replacement).
0.2 hr
Page 3 of 23
Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information
into the Required Material section of your claim.
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B6
Reset the maintenance 0.8 hr
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and PCM
idle learn procedure.
Replace the A/C control
unit (Non Dual Zone).
03214
03217
A19033F
37805-5PA-A85
A
Spark plugs (inspection
or replacement).
0.2 hr
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1245B5
Reset the maintenance
minder. Update the
PGM-FI and TCM
software. Replace the
oil and do a throttle
position reset and PCM
idle learn procedure.
(A/C control unit
replacement not
necessary).
0.6 hr
03214
03217
A19033G
37805-5PA-A85
A
Spark plugs (inspection
or replacement).
0.2 hr
Page 4 of 23
NOTES
•
Check emission table on iN to verify the applicable emissions coverage for each vehicle.
•
Use the appropriate operation number for the applicable warranty coverage (emissions warranty or extended
powertrain warranty)
Use the information below if the warranty information is covered by the emission warranty of 15 years or
150,000 miles.
Operation
Number
Description
Flat Rate
Time
1175A4
Spark plugs (All except 0.3 hr
Si). (Inspection only)
(Admin Included)
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
03214
03217
A19033H
12290-5PA-A01
Use the information below if the warranty information is covered for 6 years and unlimited mileage under the
warranty extension.
Operation
Number
Description
1175A5
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
Spark plugs (All except 0.3 hr
Si). (Inspection only)
(Admin Included)
6D800
D4D00
A19033J
12290-5PA-A01
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1175A5
Spark plugs (Si only).
(Inspection only)
(Admin Included)
0.3 hr
6D800
D4D00
A19033K
12290-5PA-A01
Use information below if the warranty information is covered 15 years or 150,000 miles.
Operation
Number
Description
Flat Rate
Time
1175A4
Spark plugs (All except 0.3 hr
Si). (Inspect and
replace) (Admin
Included)
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
03214
03217
A19033L
12290-5PA-A01
Page 5 of 23
Use information below if the warranty information is covered for 6 years and unlimited mileage under the
warranty extension.
Operation
Number
Description
1175A5
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
Spark plugs (All except 0.3 hr
Si). (Inspect and
replace) (Admin
Included)
6D800
D4D00
A19033M
12290-5PA-A01
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1175A5
Spark plugs (Si only).
(Inspect and replace)
(Admin Included)
0.3 hr
6D800
D4D00
A19033N
12290-5PA-A01
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
6D800
D4D00
A19033P
37805-5PA-A85
NOTE
Use the following template if the camshafts were only inspected.
Operation
Number
Description
Flat Rate
Time
1105C2
Remove valve cover and 0.7 hr
inspect camshafts. (No
replacement required.)
NOTE
Use the following template if the camshafts and rocker arm assembly were replaced.
Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information
into the Required Material section of your claim.
Civic (2-Door, 4-Door) (All Except Si)
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1105C2
Remove valve cover
and inspect camshafts.
0.7 hr
6D800
D4D00
A19033Q
37805-5PA-A85
A
Replace camshafts and
rocker arm assembly.
(Pre-approval needed,
see iN parts catalog for
ordering.)
4.9 hr
Page 6 of 23
Civic Si (2-Door, 4-Door)
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1105C2
Remove valve cover
and inspect camshafts.
0.7 hr
6D800
D4D00
A19033R
37805-5PA-A85
A
Replace camshafts and
rocker arm assembly.
(Pre-approval needed,
see iN parts catalog for
ordering.)
4.9 hr
Civic Hatchback (5-Door)
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1105C2
Remove valve cover
and inspect camshafts.
0.7 hr
6D800
D4D00
A19033S
37805-5PA-A85
A
Replace camshafts and
rocker arm assembly.
(Pre-approval needed,
see iN parts catalog for
ordering.)
4.9 hr
Skill Level: Repair Technician
PARTS INFORMATION
Part Name
Part Number
Quantity
Auto Air Conditioner CPU Assembly (A/C control unit) (Non- 79610-TBA-A51
Dual Zone Automatic Climate Control)
1
Auto Air Conditioner CPU Assembly (A/C control unit) (Dual- 79610-TBC-A51
Zone Automatic Climate Control)
1
Drain Plug Washer (14 mm)
94109-14000
1
Part Name
Part Number
Quantity
Spark Plug (All except Si)
12290-59B-003
4
Spark Plug (Si only)
12290-5PA-A01
4
NOTE
These parts are needed if replacing the spark plugs.
Page 7 of 23
REQUIRED MATERIAL
NOTE
For Non-Bulk oil and Bulk oil dealers, add the correct information into the Required Material section of your
claim.
Part Name
Part Number
Quantity
0W-20 (Non-Bulk Oil Participants) (quarts)
08798-9063
4
0W-20 (Bulk Oil Participants) (gallons)
FS020-BAS-N0L
1
SOFTWARE INFORMATION
NOTE
Unnecessary or incorrect repairs resulting from a failure to update the i-HDS are not covered under warranty.
i-HDS Software Version: 1.004.064 or later
J2534 Software Information:
•
PC Application Version 1.1.0.6 or later
•
Database update 12-MAR-2019 or later
Before beginning the repair, make sure that both the i-HDS and J2534 software are updated as listed above.
Do only the update listed in this service bulletin.
To update the software, you must use the MVCI or the DST-i interface in conjunction with the J2534 Rewrite PC
application on the i-HDS.
For more information about updating the i-HDS, the MVCI, and vehicle systems, refer to service bulletin 01-023,
Updating Control Units/Modules.
Year/Model
Emission
Code
Software
System
Program ID (or
later)
Program P/N (or
later)
2016 Civic (EX with CVT 2-Door, 4-Door)
KA
PGM-FI
AAA580
37805-5AA-A58
TCM
CGA080
28101-5CG-A08
PGM-FI
AAA680
37805-5AA-A68
TCM
CGA080
28101-5CG-A08
PGM-FI
AAL590
37805-5AA-L59
TCM
CGA080
28101-5CG-A08
PGM-FI
AAL690
37805-5AA-L69
TCM
CGA080
28101-5CG-A08
2016 Civic (Touring with CVT 2-Door,
4-Door)
KA
2016 Civic (EX with CVT 2-Door, 4-Door)
KL
2016 Civic (Touring with CVT 2-Door,
4-Door)
KL
2017 Civic (EX with M/T 2-Door, 4-Door)
KA
PGM-FI
AAA070
37805-5AA-A07
2017 Civic (EX with CVT 2-Door, 4-Door)
KA
PGM-FI
AAA580
37805-5AA-A58
TCM
CGA080
28101-5CG-A08
PGM-FI
AAL590
37805-5AA-L59
TCM
CGA080
28101-5CG-A08
2017 Civic (EX with CVT 2-Door, 4-Door)
KL
Page 8 of 23
Year/Model
Emission
Code
Software
System
Program ID (or
later)
Program P/N (or
later)
2017 Civic (Touring with CVT 2-Door,
4-Door)
KA
PGM-FI
AAA680
37805-5AA-A68
TCM
CGA080
28101-5CG-A08
2017 Civic (Touring with CVT 2-Door,
4-Door)
KL
PGM-FI
AAL690
37805-5AA-L69
TCM
CGA080
28101-5CG-A08
2017 Civic (Si 2-Door, 4-Door)
KA
PGM-FI
AMA050
37805-5AM-A05
2017 Civic (LX with M/T 5-Door)
KA
PGM-FI
ANA040
37805-5AN-A04
2017 Civic (LX with CVT 5-Door)
KA
PGM-FI
ANA540
37805-5AN-A54
TCM
CKA040
28101-5CK-A04
PGM-FI
ANA750
37805-5AN-A75
TCM
CKA150
28101-5CK-A15
PGM-FI
ANL540
37805-5AN-L54
TCM
CKA040
28101-5CK-A04
PGM-FI
AN9540
37805-5AN-954
TCM
CKA040
28101-5CK-A04
PGM-FI
ANB540
37805-5AN-B54
TCM
CKA040
28101-5CK-A04
2017 Civic (LX w/Honda Sensing 5-Door)
2017 Civic (LX with CVT 5-Door)
2017 Civic (EX, EX-L 5-Door)
2017 Civic (EX, EX-L 5-Door)
KA
KL
KL
KA
2017 Civic (Sport with M/T 5-Door)
KA
PGM-FI
ANA150
37805-5AN-A15
2017 Civic (Sport with CVT 5-Door)
KA
PGM-FI
ANA640
37805-5AN-A64
TCM
CKC040
28101-5CK-C04
PGM-FI
ANL640
37805-5AN-L64
TCM
CKC040
28101-5CK-C04
PGM-FI
ANA850
37805-5AN-A85
TCM
CKC150
28101-5CK-C15
2017 Civic (Sport with CVT 5-Door)
2017 Civic (Sport Touring 5-Door)
KL
KA
2018 Civic (Si 2-Door, 4-Door)
KA
PGM-FI
AMA050
37805-5AM-A05
2018 Civic (EX 2-Door) (EX-T 4-Door)
(M/T)
KA
PGM-FI
AAA110
37805-5AA-A11
2018 Civic (EX 2-Door) (EX-T 4-Door)
KA
PGM-FI
AAA720
37805-5AA-A72
TCM
GCA820
28101-5GC-A82
PGM-FI
AAL720
37805-5AA-L72
TCM
GCA820
28101-5GC-A82
2018 Civic (EX 2-Door) (EX-T 4-Door)
KL
Page 9 of 23
Year/Model
Emission
Code
Software
System
Program ID (or
later)
Program P/N (or
later)
2018 Civic (Touring 2-Door) (EX-T
w/ Honda Sensing 4-Door)
KA
PGM-FI
AAA820
37805-5AA-A82
TCM
GCA820
28101-5GC-A82
2018 Civic (Touring 2-Door) (EX-T
w/ Honda Sensing 4-Door)
KL
PGM-FI
AAL820
37805-5AA-L82
TCM
GCA820
28101-5GC-A82
2018 Civic (EX-A with CVT 4-Door)
KA
PGM-FI
BAA510
37805-5BA-A51
TCM
GCA820
28101-5GC-A82
PGM-FI
BAL410
37805-5BA-L41
TCM
GCA820
28101-5GC-A82
2018 Civic (EX w/ Honda Sensing with CVT KA
4-Door)
PGM-FI
AJA620
37805-5AJ-A62
TCM
GCA820
28101-5GC-A82
2018 Civic (EX w/ Honda Sensing with CVT KL
4-Door)
PGM-FI
AJL620
37805-5AJ-L62
TCM
GCA820
28101-5GC-A82
2018 Civic (EX Navigation with CVT
4-Door)
KA
PGM-FI
AJA520
37805-5AJ-A52
TCM
GCA820
28101-5GC-A82
2018 Civic (EX Navigation with CVT
4-Door)
KL
PGM-FI
AJL520
37805-5AJ-L52
TCM
GCA820
28101-5GC-A82
2018 Civic (LX with M/T 5-Door)
KA
PGM-FI
ANA040
37805-5AN-A04
2018 Civic (LX with CVT 5-Door)
KA
PGM-FI
ANA540
37805-5AN-A54
TCM
CKA040
28101-5CK-A04
PGM-FI
ANL540
37805-5AN-L54
TCM
CKA040
28101-5CK-A04
PGM-FI
ANA750
37805-5AN-A75
TCM
CKA150
28101-5CK-A15
PGM-FI
ANL750
37805-5AN-L75
TCM
CKA150
28101-5CK-A15
PGM-FI
AN9540
37805-5AN-954
TCM
CKA040
28101-5CK-A04
PGM-FI
ANB540
37805-5AN-B54
TCM
CKA040
28101-5CK-A04
2018 Civic (EX-A with CVT 4-Door)
2018 Civic (LX with CVT 5-Door)
2018 Civic (LX w/ Honda Sensing 5-Door)
2018 Civic (LX w/ Honda Sensing 5-Door)
2018 Civic (EX, EX-L 5-Door)
2018 Civic (EX, EX-L 5-Door)
KL
KL
KA
KL
KA
KL
Page 10 of 23
Year/Model
Emission
Code
Software
System
Program ID (or
later)
Program P/N (or
later)
2018 Civic (EX w/ Honda Sensing 5-Door)
KA
PGM-FI
ANA950
37805-5AN-A95
TCM
CKA150
28101-5CK-A15
PGM-FI
ANL950
37805-5AN-L95
TCM
CKA150
28101-5CK-A15
2018 Civic (EX w/ Honda Sensing 5-Door)
KL
2018 Civic (Sport with M/T 5-Door)
KA
PGM-FI
ANA150
37805-5AN-A15
2018 Civic (Sport with CVT 5-Door)
KA
PGM-FI
ANA640
37805-5AN-A64
TCM
CKC040
28101-5CK-C04
PGM-FI
ANL640
37805-5AN-L64
TCM
CKC040
28101-5CK-C04
PGM-FI
ANA850
37805-5AN-A95
TCM
CKC150
28101-5CK-C15
PGM-FI
ANL850
37805-5AN-L85
TCM
CKC150
28101-5CK-C15
2018 Civic (Sport with CVT 5-Door)
KL
2018 Civic (Sport Touring with CVT 5-Door) KA
2018 Civic (Sport Touring with CVT 5-Door) KL
REPAIR PROCEDURE A
1. Reset maintenance minder main code A. Refer to the service information.
2. Drain and refill the engine oil (3.4 quarts). Do not replace the oil filter.
3. Connect the i-HDS and click on the Body Electrical. From there, select HVAC and open Data List/Snapshot to
check if the A/C control unit has been replaced. One of three options will appear: Not Complete, Completed, or
Not Applicable.
•
If it reads Completed or Not Applicable, skip to step 5.
•
If it reads Not Complete, go to step 4.
4. Replace the climate control unit.
4.1. Remove the climate control unit and replace with the new unit. See service information for additional
instructions.
4.2. Install all parts in reverse order.
4.3. Run the self-diagnostics procedure with the i-HDS to make sure there are no problems in the system and
clear any HVAC system DTCs that might appear.
5. With the i-HDS, check to see if the PGM-FI and TCM software has been updated by using the J2534 rewrite
application.
•
If they are up to date, the procedure is complete.
•
If not, go to step 6.
Page 11 of 23
6. Update the PGM-FI and TCM software using the i-HDS J2534 rewrite software with the MVCI or DST-i. Refer to
Service Bulletin 01-023, Updating Control Units/Modules.
NOTES
•
Connect a fully charged jumper battery and leave it connected during the entire procedure to maintain steady
voltage.
•
Never turn the ignition to OFF or ACCESSORY during the update. If there is a problem with the update, leave
the ignition turned to ON.
•
To prevent control unit damage, do not operate anything electrical (headlights, audio system, brakes, A/C power
windows, door locks, etc.) during the update.
•
Do not use the MongoosePro VCI tool.
7. Reset the throttle position learned values by referencing the throttle body removal and installation in the service
information, then do the PCM idle learn procedure. Refer to service information for additional instructions.
NOTE
For more information on the PCM idle learn procedure, see the Tech2Tech® video, "A Look at PCM Idle Learn".
SPARK PLUG INSPECTION PROCEDURE
1. In some cases, the DTCs may return. If this happens, inspect the spark plugs.
•
If the spark plugs are OK, the procedure is complete. Continue with normal troubleshooting.
•
If the spark plugs are fouled, go to step 2.
2. Replace the spark plugs per service information and check for stored DTCs.
NOTE
Make sure to write down the stored DTCs on the R.O.
•
If the applicable DTCs do not return, the procedure is complete.
•
If the applicable DTCs return, this bulletin does not apply. Continue with normal troubleshooting.
Page 12 of 23
REPAIR PROCEDURE B
If there is a whirling noise coming from the engine, follow the procedure below.
1. Warm up the engine by increasing the engine speed to 3,000 rpm for two fan cycles.
2. After the warm-up procedure is completed, let the car return to idle for 10 seconds.
3. After 10 seconds, slowly increase the engine speed up to 3500 rpm (this should take at least 20 seconds).
4. Once the engine speed reaches 3500 rpm, release the accelerator pedal and let the engine speed return to idle.
5. With the hood closed and inside the cabin, compare the audio file here to the noise heard.
•
If the noise is similar, continue to step 6.
•
If the noise is not similar, this bulletin does not apply. Continue with normal system troubleshooting.
6. Remove the cylinder head cover. See service information for additional instructions.
7. Compare the appearance of the camshaft lobes to the photo below.
•
If the camshafts appear similar to the no good photo, go to step 8.
•
If the camshafts appear similar to the good photo, this bulletin does not apply. Continue with normal system
troubleshooting.
8. Take a photo of the cam lobe, then follow the directions in the parts catalog when ordering the necessary parts.
NOTE
Please send photos of failed camshafts to [email protected] to receive approval and release
parts.
Page 13 of 23
The following instructions are for replacement of the intake and exhaust camshafts and all rocker arm assemblies. This
is only if you have been approved by following the instructions in the parts catalog.
1. Relieve the fuel pressure and remove the high pressure fuel pump. Refer to the service information for additional
instructions.
2. Set the crankshaft to top dead center (TDC) for No. 1 cylinder. Refer to step 4 of the Camshaft Timing Inspection in
the service information.
3. Mark the timing chain at the punch marks on the exhaust and intake camshaft sprocket and VTC actuator as seen
below.
Page 14 of 23
4. Raise the vehicle on a lift.
5. Remove the right front wheel and the engine undercover.
6. Remove the cam chain auto-tensioner (chain case) cover.
7. Slightly rotate the crankshaft counterclockwise to compress the auto-tensioner. Line up the hole in the lock and
auto-tensioner, then insert a 1.2 mm diameter lock pin.
8. Rotate the crankshaft clockwise back to TDC on the No. 1 cylinder to secure the lock pin in place.
9. Remove the camshaft chain auto-tensioner with the lock pin inserted.
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10. Lower the vehicle.
11. Loosen the locknuts and adjusting screws.
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12. Remove the high pressure fuel pump base.
13. Remove the camshaft holder bolts, then remove the camshaft holders. To prevent damaging the camshafts, loosen
the bolts in sequence, two turns at a time.
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14. Lift up the cam chain, then carefully remove the intake camshaft followed by the exhaust camshaft.
NOTE
You must maintain tension on the cam chain while you do this.
15. Use a bungee cord to hold tension on the cam chain while you are replacing the camshafts.
16. When removing the camshaft holders, cam chain guide, and intake and exhaust camshaft, make sure to place them
in order of installation on a clean, padded workbench.
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17. Remove the rocker arm assembly, and install the new set. Refer to the service information for additional instructions.
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18. With the camshafts out of the engine, hold them with an open-end wrench and loosen the VTC actuator mounting
bolts on both camshafts.
19. Install the VTC actuators on the new camshafts.
NOTE
You may need an assistant to help you with this procedure.
20. Apply fresh engine oil to the new camshafts, and install.
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21. When installing the new camshafts, ensure the previously made marks on the VTC actuator and cam chain line up.
22. Install the camshaft holders and the cam chain guide, then torque them to specification.
23. Install the camshaft chain tensioner and release the lock pin.
24. Install the new cam chain auto-tensioner (chain case) cover.
25. To check the camshaft timing, rotate the crankshaft in the direction of engine rotation (clockwise) two full turns, then
stop at the TDC mark. Refer to step 4 of the Camshaft Timing Inspection in the service information.
26. Do a valve adjustment.
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27. Install the high pressure fuel pump base and new camshaft holder cover. Refer to step 6 of the installation section of
the Camshaft and VTC Actuator Removal, Installation, and Inspection (1.5L Engine) in the service information.
28. Install the cylinder head cover. Refer to the service information for additional instructions.
29. Install the high pressure fuel pump with the new o-ring and fuel joint pipe. Refer to the service information for
additional information.
30. Install the engine undercover and any other remaining parts.
31. During the first start up, check for DTCs set or abnormal noises. Refer to service information for additional
instructions.
32. Connect the i-HDS and click on the Body Electrical. From there, select HVAC and open Data List/Snapshot to
check if the A/C control unit has been replaced. One of three options will appear: Not Complete, Completed, or
Not Applicable.
•
If it reads Completed or Not Applicable, skip to step 34.
•
If it reads Not Complete, go to step 33.
33. Replace the climate control unit.
33.1. Remove the climate control unit and replace with the new unit. See service information for additional
instructions.
33.2. Install all parts in reverse order.
33.3. Run the self-diagnostics procedure with the i-HDS to make sure there are no problems in the system and
clear any HVAC system DTCs that might appear.
34. Reset maintenance minder main code A. Refer to the service information.
35. Drain and refill the engine oil (3.4 quarts). Do not replace the oil filter.
36. With the i-HDS, check to see if the PGM-FI and TCM software has been updated by using the J2534 rewrite
application.
•
If updated, the procedure is complete.
•
If not, continue with step 37.
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37. Update the PGM-FI and TCM software using the i-HDS J2534 rewrite software with the MVCI or DST-i. Refer to
Service Bulletin 01-023, Updating Control Units/Modules.
NOTES
•
Connect a fully charged jumper battery and leave it connected during the entire procedure to maintain steady
voltage.
•
Never turn the ignition to OFF or ACCESSORY during the update. If there is a problem with the update, leave
the ignition turned to ON.
•
To prevent control unit damage, do not operate anything electrical (headlights, audio system, brakes, A/C power
windows, door locks, etc.) during the update.
•
Do not use the MongoosePro VCI tool.
38. Reset the throttle position learned values by referencing the throttle body removal and installation in the service
information, then do the PCM idle learn procedure. Refer to service information for additional instructions.
NOTE
For more information on the PCM idle learn procedure, see the Tech2Tech® video, "A Look at PCM Idle Learn".
END
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