TSBENG204_R1
Service Bulletin Details
Public Details for: TSBENG204_R1
- 2019 -
Models from 2019
2019 KIA FORTE |
GROUP ENG MODEL 2019MY Forte (BDm) NUMBER 204 (Rev 1, 05/24/2019) DATE April 2019 TECHNICAL SERVICE BULLETIN SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: NOTICE This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides the procedure to improve the logic of the Engine Control Unit (ECU) on some 2019MY Forte (BDm) vehicles, equipped with a NU 2.0MPI Atkinson engine and produced from July 9, 2018 through March 11, 2019, which may experience a malfunction indicator lamp (MIL) ON with DTC P0300, P0301, P0302, P0303, P0304 and/or P219C00. P219D00, P219E00, P219F00. To correct this concern, apply the improved logic to the ECU using the KDS ECU Upgrade function as described in this bulletin. For confirmation that the latest reflash has been applied to a vehicle you are working on, verify the ROM ID using the table on page 2 of this bulletin. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs. DTC P0300, P0301, P0302, P0303, P0304: Misfire Detected DTC P219C00. P219D00, P219E00, P219F00: Air-Fuel Ratio Imbalance Prior to attempting any part replacement, the vehicle PCM should be upgraded with event No. 406. Failure to reflash the vehicle can result in part replacement chargebacks. If the vehicle continues to misfire after the reflash has been performed, contact tech-line for further assistance. NOTICE A Service Action is a repair program without customer notification that is performed during the warranty period. Any dealer requesting to perform this repair outside the warranty period will require DPSM approval. Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage → Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall → Recall VIN → Select Report), which includes a list of affected vehicles. This issue number is SA378. File Under:Circulate To: X General Manager X Service Advisors X Technicians X Service Manager X Parts Manager X Body Shop Manager Fleet Repair Page 2 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: ECU Upgrade Procedure: To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin. Upgrade Event Name 406. BDm Nu 2.0 ATKINSON ECU MIL ON DTC (P030X, P219X) LOGIC IMPROVEMENT NOTICE A fully charged battery is necessary before ECU upgrade can take place. It is recommended that the Midtronics GR8-1299 system be used in ECU mode during charging. DO NOT connect any other battery charger to the vehicle during ECU upgrade. All ECU upgrades must be done with the ignition key in the ‘ON’ position. Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure. DO NOT start the engine during ECU upgrade. DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade. When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine. ONLY use approved ECU upgrade software designated for the correct model, year. NOTICE Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the particular model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback. ROM ID INFORMATION TABLE: Upgrade Event #406 Model EM TM IMMO ECU P/No. ROM ID Previous New BD9SP2US696A BD9SP2US696B 2.0 ATK No CVT 39173-2ECD0 BD9SP2US6B1A SULEV BD9SP2US696C BD9SP2US696D BD9UP2AS696A Yes _ 39171-2ECE0 BD9UP2AS6B1A BD9UP2AS696B BD9UP2AS696C BDm 2.0 ATK CVT ULEV BD9UP2US696A No 39173-2ECE0 BD9UP2US6B1A BD9UP2US696B BD9UP2US696C BD9UP2VS696A 2.0 ATK No MT 39177-2ECE0 BD9UP2VS6B1A BD9UP2VS696B ULEV BD9UP2VS696C To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID and reference the Information Table as necessary. TSB: SA378 (Rev 1) Forte (BDm) April 2019 Page 3 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: NOTICE Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged. 1. Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel. NOTICE The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable. 2. With the ignition ON, turn ON the KDS tablet. Select KDS from the home screen. 3. Confirm communication with VCI (A) and then configure the vehicle (B) using the AUTO VIN (C) feature. B A C 4. Select ECU Upgrade. TSB: SA378 (Rev 1) Forte (BDm) April 2019 Page 4 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: 5. The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #406. NOTICE The vehicle must be identified in Vehicle Selection to download an Event for that vehicle. 6. KDS screenshot shown above is for demonstration purposes only. Events shown in screenshot are not applicable to this bulletin. Select Auto Mode. CAUTION Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails. Always follow the instructions given on the KDS in either Auto or Manual mode. 7. Select the Engine system under the System selection menu. D Touch ID Check (D) and confirm that the latest update is available. Select Upgrade Event #406 and select Upgrade to continue. 8. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCIII. Upgrade part (2/2) (F) will upgrade the ECU. CAUTION Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while performing ECU Upgrade. TSB: SA378 (Rev 1) Forte (BDm) April 2019 E F Page 5 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: 9. If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Touch OK and restart the procedure from step 4. NOTICE If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI-II. Contact GIT America Help Desk at (888) 542-4371 or Techline. 10. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 11. Once the upgrade is complete, touch OK to finalize the procedure. 12. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 13. Start the engine to confirm proper operation of the vehicle. TSB: SA378 (Rev 1) Forte (BDm) April 2019 Page 6 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: Manual Upgrade Procedure: NOTICE The manual upgrade should ONLY be performed if the automatic upgrade fails. If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it back in the ON position to reset the control unit BEFORE performing manual upgrade. See table below for Manual Mode passwords. Manual Mode ECU Upgrade Passwords Menu BDM NU 2.0ATK SULEV -IMMO : 39173-2ECD0 BDM NU 2.0ATK ULEV -IMMO : 39173-2ECE0 BDM NU 2.0ATK ULEV +IMMO/SMK : 39171-2ECE0 BDM NU 2.0ATK ULEV –IMMO (MT) : 39177-2ECE0 Password 7320 7321 7121 7720 1. Within the ECU Upgrade screen displayed, select Manual Mode. 2. Select the Engine system under the System selection menu. Select Upgrade Event #406 and select Upgrade to continue. 3. Select the appropriate control unit part number with reference to the ROM ID Information Table on page 2 and select OK. 4. Enter the appropriate password from the Manual Mode password table above and select OK. 5. The upgrade will begin and the progress of the upgrade will appear on the bar graph. 6. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 7. Once the upgrade is complete, touch OK to finalize the procedure. 8. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 9. Start the engine to confirm proper operation of the vehicle. TSB: SA378 (Rev 1) Forte (BDm) April 2019 Page 7 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR P0300, P0301, P0302, P0303, P0304 AND/OR P219C00, P219D00, P219E00, P219F00 (SA378) SUBJECT: AFFECTED VEHICLE RANGE: Model Production Date Range Forte (BDm) July 9, 2018 through March 11, 2019 WARRANTY INFORMATION: N Code: N99 C Code: C99 Claim Type Causal P/N Qty. Repair Description Labor Op Code Op Time Replacement P/N Qty. V 39173 2ECD0 0 (SA378) ECU Logic Improvement for P030X, P219X 180M21R0 0.3 M/H N/A 0 NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SA378 when accessing the WebDCS system. TSB: SA378 (Rev 1) Forte (BDm) April 2019