T-SB-0142-16_Rev
Service Bulletin Details
Public Details for: T-SB-0142-16_Rev
Tsb: revision notice may 23, 2019 rev1: ? The applicable warranty has been updated. Any previous printed versions of this bulletin should be discarded. Some 2012 ? 2016 model year avalon hybrid, camry hybrid, and rav4 hybrid vehicles may ex
- 2016 - 2015 - 2014 - 2013 - 2012 -
Models from 2016
2016 TOYOTA AVALON |
2016 TOYOTA CAMRY |
2016 TOYOTA RAV4 HV |
Models from 2015
2015 TOYOTA AVALON |
2015 TOYOTA CAMRY |
2015 TOYOTA RAV4 |
Models from 2014
2014 TOYOTA AVALON |
2014 TOYOTA CAMRY |
2014 TOYOTA RAV4 EV |
Models from 2013
2013 TOYOTA AVALON |
2013 TOYOTA CAMRY |
2013 TOYOTA RAV4 EV |
Models from 2012
2012 TOYOTA AVALON |
2012 TOYOTA CAMRY |
2012 TOYOTA RAV4 EV |
T-SB-0142-16 Rev1 October 3, 2016 MIL ON DTC P0A7A With Information Code 122 Service Category Engine/Hybrid System Section Hybrid/Battery Control System Market USA Applicability YEAR(S) MODEL(S) 2012 - 2016 Avalon HV, Camry HV, RAV4 HV ADDITIONAL INFORMATION REVISION NOTICE May 23, 2019 Rev1: The Applicable Warranty has been updated. Any previous printed versions of this bulletin should be discarded. Introduction Some 2012 – 2016 model year Avalon Hybrid, Camry Hybrid, and RAV4 Hybrid vehicles may exhibit a MIL ON condition with Diagnostic Trouble Code (DTC) P0A7A (Generator Inverter Performance) and information code 122 generator inverter fail signal detection (overcurrent due to system malfunction). Follow the Repair Procedure in this bulletin to address this condition. NOTE This Service Bulletin applies ONLY if information code 122 is present. © 2019 Toyota Motor Sales, USA Page 1 of 6 T-SB-0142-16 Rev1 October 3, 2016 Page 2 of 6 MIL ON DTC P0A7A With Information Code 122 Warranty Information OP CODE DESCRIPTION EL1911 R & R Hybrid Inverter With Converter Assembly and Hybrid Transaxle Assembly MODEL TIME OFP Avalon HV 8.1 G92A0-33020 Camry HV 8.1 G92A0-33020 RAV4 HV 7.8 G92A0-42050 T1 T2 8A 74 APPLICABLE WARRANTY This repair is covered under the Toyota Hybrid System Warranty. This warranty is in effect for 96 months or 100,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. For California Specification Camry HV vehicles sold, registered, and operated in California, Arizona (2012 model year only), Connecticut, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon, Rhode Island, and Vermont, warranty is in effect for 180 months or 150,000 miles, whichever occurs first, from the vehicle ’s in-service date. Parts Information PART NUMBER MODEL Avalon HV PART NAME QTY G92A0-33021 Inverter W/Converter Assembly 1 30900-33051 30900-33053 Hybrid Transaxle Assembly 1 G92A0-33020 G92A0-33021 Inverter W/Converter Assembly 1 30900-33040 30900-33030 Hybrid Transaxle Assembly 1 G92A0-42050 Inverter W/Converter Assembly 1 30900-48121 Hybrid Transaxle Assembly 1 00272-SLLC2 Super Long Life Coolant (SLLC) 1 PREVIOUS NEW G92A0-33020 Camry HV RAV4 HV – © 2019 Toyota Motor Sales, USA T-SB-0142-16 Rev1 October 3, 2016 Page 3 of 6 MIL ON DTC P0A7A With Information Code 122 Required Tools & Equipment SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY 01413-00072 (Medium) Insulated Glove Set, Rubber With Leather Protectors* 01413-00073 (Large) 1 01413-00074 (Extra Large) *Essential SST. CAUTION Always inspect the insulated gloves before use for cracks, ruptures, tears, pinholes, or damage. Do NOT wear if damaged. NOTE Additional SSTs may be ordered by calling 1-800-933-8335. REQUIRED EQUIPMENT SUPPLIER PART NUMBER Techstream ADVi* TSADVUNIT Techstream 2.0* Techstream Lite QTY TS2UNIT ADE TSLITEPDLR01 Techstream Lite (Green Cable) 1 TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 14.10.028 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. Repair Procedure 1. Using Techstream, check for the following DTC and information code: DTC P0A7A – Generator Inverter Performance. Information code 122 – generator inverter fail signal detection (overcurrent due to system malfunction). Are DTC P0A7A and information code 122 present? YES — Continue to step 2. NO — If ANY other DTCs are present or the information code is NOT present, this Service Bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2019 Toyota Motor Sales, USA T-SB-0142-16 Rev1 October 3, 2016 Page 4 of 6 MIL ON DTC P0A7A With Information Code 122 Repair Procedure (continued) 2. Using the available freeze-frame data for DTC P0A7A-122 (there will be freeze-frame available for this information code), confirm the values of the following data list parameters: Generator (MG1) Rev MG1 Control Mode Confirm Generator (MG1) Rev is out of range between 6,000 – 10,000 AND MG1 Control Mode is 1 or 2. (Refer to Figures 1 and 2 for examples of the freeze-frame data.) Are the freeze-frame values within the specified targets? YES — Continue to step 3. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. Figure 1. Check 1 Figure 2. Check 2 © 2019 Toyota Motor Sales, USA T-SB-0142-16 Rev1 October 3, 2016 Page 5 of 6 MIL ON DTC P0A7A With Information Code 122 Repair Procedure (continued) 3. Replace the inverter assembly and transaxle assembly. Refer to TIS, applicable model and model year Repair Manual: 2013 Avalon HV: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle: Removal / Installation” 2014 Avalon HV: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle: Removal / Installation” 2015 Avalon HV: Engine/Hybrid System – Hybrid/Battery Control System Service – “Hybrid/Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle(When Not Using the Engine Support Bridge): Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle(When Using the Engine Support Bridge): Removal / Installation” 2016 Avalon HV: Engine/Hybrid System – Hybrid/Battery Control System Service – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle(When Not Using the Engine Support Bridge): Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle(When Using the Engine Support Bridge): Removal / Installation” 2012 Camry HV: Engine/Hybrid System – Hybrid/Battery Control System Service – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle: Removal / Installation” © 2019 Toyota Motor Sales, USA T-SB-0142-16 Rev1 October 3, 2016 Page 6 of 6 MIL ON DTC P0A7A With Information Code 122 Repair Procedure (continued) 2013 Camry HV: Engine/Hybrid System – Hybrid/Battery Control System Service – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle: Removal / Installation” 2014 Camry HV: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter [08/2013 – 12/2013]: Removal / Installation” Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter [12/2013 - Current]: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle: Removal / Installation” 2015 Camry HV: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle (When Not Using the Engine Support Bridge): Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle (When Using the Engine Support Bridge): Removal / Installation” 2016 Camry HV: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle (When Not Using the Engine Support Bridge): Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle (When Using the Engine Support Bridge): Removal / Installation” 2016 RAV4 HV: Engine/Hybrid System – Hybrid/Battery Control System Service – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” Drivetrain – Hybrid Transmission/Transaxle – “P314 Hybrid Transmission / Transaxle: Hybrid Vehicle Transaxle: Removal / Installation” 4. Clear the DTCs and test-drive the vehicle to confirm the repair. © 2019 Toyota Motor Sales, USA