NTB19-040c

Service Bulletin Details

Public Details for: NTB19-040c

Mil on with dtc P0741, P0744, P0746, P0776, P0841, P0965, P2857, P2858, P2859, and/or P285A stored, and may have hesitation and/or reduced power this bulletin has been amended. See amendment history on the last page. Please discard prev


- 2020 - 2019 - 2018 -

Models from 2019
2019 NISSAN KICKS
Models from 2018
2018 NISSAN KICKS
Classification:
Reference:
AT19-002c
Date:
NTB19-040c
April 13, 2020
MIL ON WITH DTC P0741, P0744, P0746, P0776, P0841,
P0965, P2857, P2858, P2859, AND/OR P285A STORED,
AND MAY HAVE HESITATION AND/OR REDUCED POWER
This bulletin has been amended. See AMENDMENT HISTORY on the last page.
Please discard previous versions of this bulletin.
APPLIED VEHICLES:
APPLIED TRANSMISSION:
2018-2020 Kicks (P15)
2020 Versa Sedan (N18)
CVT
IF YOU CONFIRM
One or more of the following DTCs is stored:










P0741 – TORQUE CONVERTER
P0744 – TORQUE CONVERTER
P0746 – PC SOLENOID A
P0776 – PC SOLENOID B
P0841 – FLUID PRESS SEN/SW A
P0965 – PC SOLENOID B
P2857 – CLUTCH A PRESSURE
P2858 – CLUTCH B PRESSURE
P2859 – CLUTCH A PRESSURE
P285A – CLUTCH B PRESSURE
NOTE: The vehicle may also hesitate and/or have reduced power.
ACTION
1. Refer to the Repair Flow Chart on page 2 for CVT repair.
2. Perform Additional Service when replacing a control valve (valve body) on page 19 or
when replacing a CVT assembly on page 18.
IMPORTANT: The purpose of ACTION (above) is to give you a quick idea of the work you
will be performing. You MUST closely follow the entire SERVICE PROCEDURE as it
contains information that is essential to successfully completing this repair.
Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are
properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job
properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO
NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle.
1/22
Repair Flow Chart
MIL ON with DTC P0746, P0776,
P0841, and/or P0965 stored.
MIL ON with DTC P0741, P0744,
P2857, P2858, P2859, and/or P285A
stored.
NOTE: The vehicle may hesitate
and/or have reduced power.
NOTE: The vehicle may hesitate
and/or have reduced power.
Remove the control valve
and inspect the CVT belt.
Evidence of
CVT belt slippage.
Replace the
CVT assembly.
See page 17
for important
pre-authorization
information.
The CVT belt
checks out OK.
Replace the
control valve.
Perform Additional Service


See page 18 for transaxle replacement.
See page 19 for control valve replacement.
(Additional Service must be performed for control
valve replacement or transaxle replacement.)
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NTB19-040c
SERVICE PROCEDURE
Control Valve Removal
CAUTION:
 Never allow any chemicals or fluids other than NS-3 CVT fluid or suitable
cleaners to enter the CVT assembly.
 Never allow any foreign debris, dust, dirt, etc. to enter the CVT assembly.
1.
Write down all audio presets.
Presets
AM
FM 1
FM 2
SAT 1
SAT 2/3
Bass
1
2
Treble
3
Balance
4
Fade
5
Speed Sen. Vol.
2.
Place the vehicle on a lift.
3.
Before lifting the vehicle, place the transmission gear selector in Neutral.
4.
Disconnect both battery cables, negative cable first.
5.
Raise the vehicle, and then drain the CVT fluid by removing the drain plug.

6
Remove the engine under cover if needed.
WARNING: Use caution when looking into the drain hole as there is the risk of fluid
entering the eye.
6.
Remove the oil pan mounting bolts,
and then remove the oil pan and oil
pan gasket.

Do not discard the bolts. These will
be reused during assembly.
Figure 1
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NTB19-040c
Exploded View
Figure 2
1. Transaxle assembly
4. Drain plug gasket
7. Oil pan gasket
10. Washer
13. O-ring
2. Magnet
5. Overflow tube
8. Strainer
11. Manual plate
3. Drain plug
6. Oil pan
9. O-ring
12. Control valve
: Always replace after every disassembly.
: N•m (kg-m, ft-lb)
: N•m (kg-m, in-lb)
4/22
NTB19-040c
3 bolts
7.
Remove the three (3) strainer bolts,
and then remove the strainer from the
control valve.

These bolts will be reused.
Strainer
Figure 3
Nut and washer
8.
Remove the nut and washer, and then
remove the manual plate shown in
Figure 4.
Manual plate
Figure 4
Manual plate

Use a screwdriver to hold the
manual plate (Figure 5). This will
prevent the shaft from rotating
while removing the nut.
Figure 5
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NTB19-040c
9.
Clean around the CVT unit harness connector to prevent foreign materials from
entering into the CVT case.
10.
Unlock and disconnect the CVT unit harness connector.
11.
Remove ONLY the eleven (11) control
valve bolts with markings as shown in
Figure 6.
12.

Remove the bolts with a single dot
over the “7”.

The bolts removed will be reused.
Press the CVT unit harness connector
down into the CVT case, and then
remove the control valve from the
transaxle case.
Control
valve bolts
Figure 6
Correct bolt
CAUTION: Do not damage the CVT unit harness connector.
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NTB19-040c
CVT Belt Visual Inspection
13.
Secure the front right tire with a
suitable strap.

14.
Mark the front left tire with a suitable
marking.

15.
This will assist in making the belt
turn during the borescope belt
inspection step.
This will assure all 360° of the belt
is inspected.
Figure 7
Using the steps on pages 8-12, inspect the entirety of the two sides of the belt that
come in contact with the pulleys (see Figure 8):
IMPORTANT:
 Reference the pictures on pages 13-16 for comparison.
 Use borescope J-51951 with mirror attachment.
 Be sure to remove the protective film from the mirror before the first use.
 Clean the camera lens and mirror before each inspection. Use 90% isopropyl
alcohol and a lens swab from Lens Swab packet J-51963 listed in the Parts
Information section on page 20.
 Before inspecting, make sure the batteries in the camera handle and LCD monitor
are charged.
New belt
Inspect these sides
Do not inspect
these sides
Figure 8
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NTB19-040c
16.
Install the Clutch Engagement Tool (J-52273) to the CVT case with two bolts, where
shown in Figure 9.

Bolt torque not to exceed: 2.26 N•m (0.23 kg-m, 20 in-lb.)
CAUTION:
 Do not over torque the bolts. The threads are easily damaged.
 Make sure an O-ring is installed to the Clutch Engagement Tool (J-52273)
before installation.
NOTE: The O-ring for the Clutch Engagement Tool comes with the attachment. To
obtain only the O-ring, refer to the Parts Information section on page 20.
Front of
vehicle
Clutch
Engagement
Tool (J-52273)
17.
Figure 9
Connect the hand pump from the Evap
Pressure Test Kit (J-42909) to the
Clutch Engagement Tool (J-52273)
and pump to 20 PSI.
2 bolts
Hand pump
IMPORTANT:

Proper pressure has been
achieved when the CVT belt
moves while the left front wheel is
rotated and the vehicle is in
NEUTRAL with the right front
wheel secured.

Do NOT over pressurize the
system as internal damage to the
CVT could result.

Figure 10
The hand pump should be removed from the Clutch Engagement Tool (J-52273)
quick connect once the clutch has been engaged and the belt is observed moving
with tire rotation.
 Pressure will be retained.
8/22
NTB19-040c
18.
Insert the borescope where shown in Figure 11 as follows:
a. Face the mirror of the borescope toward the driver’s side of the vehicle (CVT side
cover).
b. View the side of the belt that contacts the pulley.
Look through here to
help guide the borescope
Front of
vehicle
Insert the borescope
here at location 1
Belt
Driver’s
side
Insert the borescope
here in this area
Face the mirror in the
direction indicated by
the yellow arrow
Figure 11
9/22
NTB19-040c
c. Using the mark applied to the left
front tire for reference, slowly and
carefully rotate the front left tire
one full turn in either direction to
view all of the belt.

Holding the borescope (camera
flexible tube) with one hand
allows rotation of the tire with
the other hand (see Figure 12).
Figure 12
 If no evidence of belt slip is found, proceed to step 19 on page 11.
 If evidence of belt slip is identified as shown on pages 13-16, skip to step 22
on page 17.
 If the belt does not move when rotating the front left tire, return to step 17 on
page 8.
10/22
NTB19-040c
19.
Inspect the other side of the belt as follows:
a. Face the mirror of the borescope toward passenger side (engine side).
b. Insert the borescope in the second location where shown in Figure 13.
c. View the side of the belt that contacts the pulley.
Front of
vehicle
Insert borescope at
location 2 and also look
through here to help guide
borescope
Passenger
side
Belt
Insert the borescope
here in this area
Face the mirror in the
direction indicated by
the yellow arrow
Figure 13
11/22
NTB19-040c
d. Using the mark applied to the left front tire for reference, slowly and carefully
rotate the front left tire one full turn in either direction to view all of the belt.

Holding the borescope (camera flexible tube) with one hand allows rotation of
the tire with the other hand (see Figure 12).
IMPORTANT: If the belt does not move when rotating the front left tire, supply
additional air with hand pump (J-45664) to re-engage the clutch as necessary.

20.
Look for evidence of belt slip as shown on pages 13-16.
Remove the Clutch Engagement Tool (J-52273) from the CVT.
CAUTION: The remaining CVT fluid may spray when the Clutch Engagement Tool is
removed. Place a rag over the Clutch Engagement tool and SLOWLY loosen the two
bolts until the audible depressurization is noted.
Proceed to step 21 on page 17.
12/22
NTB19-040c
B.
New belt
Figure 14
Close-up of section to be inspected
Figure 15
13/22
NTB19-040c
Pictures in Figure 16 and Figure 17 were taken with borescope J-51951.
OK
Visual lines
Figure 16
OK
Visual lines
Figure 17
14/22
NTB19-040c
Example of NG belt
NG
Scuffing
Figure 18
Example of NG belt
NG
Lines
“smeared”
Figure 19
15/22
NTB19-040c
Pictures in Figure 20 - Figure 22 were taken with borescope J-51951
Example of NG belt
C.
NG
Figure 20
Example of NG belt
NG
Figure 21
Example of NG belt
NG
Figure 22
16/22
NTB19-040c
21.
Was belt damage found?

NO: Skip to step 31 and install a new control valve.
NOTE: If no belt damage is present, only the control valve (valve body) will
be replaced.

22.
YES: Proceed to step 22.
Re-install the original (removed) control valve, oil pan gasket and oil pan, hand tight.
CVT Assembly Replacement Approval Procedures
23.
Complete the PCC CVT Preauthorization Form in ASIST.
24.
If CVT replacement is required based
on the inspection results from steps 18
and 19, use borescope J-51951 to
record a continuous video, 15 seconds
or less, of the most severe evidence of
belt slip and the VIN on the F.M.V.S.S.
certification label (VIN label). See
Figure 23.
VIN
label
Figure 23
NOTE: This required video must be attached to the Powertrain Call Center CVT
Preauthorization Form (in ASIST) prior to calling for authorization. Failure to submit
a continuous video will cause immediate denial of request for replacement.



25.
Before starting to record, make sure the camera handle’s AA batteries are
charged and the LCD monitor’s battery is charged.
The video will show a backward or reversed image when the mirror end is used;
this is okay.
The required video must show clear evidence of belt slippage and be 15 seconds
or less.
Call the PCC for authorization at 800-973-9992 (opt 2).
17/22
NTB19-040c
26.
Replace the CVT.

For the procedure to replace the CVT refer to the ESM: TRANSMISSION &
DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11B > UNIT
REMOVAL AND INSTALLATION > TRANSMISSION ASSEMBLY.
27.
Connect both battery cables, negative cable last.
28.
Fill the Transmission with CVT fluid.
29.
Reset/reinitialize systems as needed.
30.

For a listing of systems that require reset/initialization after reconnecting the 12V
battery refer to the ESM: ELECTRICAL & POWER CONTROL > POWER
SUPPLY, GROUND & CIRCUIT ELEMENTS > BASIC INSPECTION >
INSPECTION AND ADJUSTMENT > ADDITIONAL SERVICE WHEN
REMOVING BATTERY NEGATIVE TERMINAL.

This list often includes items such as radio, power windows, clock, sunroof, etc.
Perform Additional Service when Replacing Transaxle.

For a list of additional services, refer to the ESM: TRANSMISSION & DRIVELINE
> TRANSAXLE & TRANSMISSION > CVT: RE0F11B > BASIC INSPECTION >
ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY.
18/22
NTB19-040c
New Control Valve and Strainer Installation
31.
Install a new control valve from the Parts Information section on page 20.

32.
For the procedure to install the control valve refer to the ESM: TRANSMISSION &
DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11B > REMOVAL
AND INSTALLATION > OIL PAN, CONTROL VALVE.
Install a new strainer from the Parts
Information section on page 20.
 Bolt torque:
7.9 N•m (0.81 kg-m, 70 in-lbs.)
33.
Remove the magnets from the oil pan.
34.
Clean the magnets.
35.
Clean the CVT oil pan.
36.
Reinstall the magnets to the oil pan in
their original positions.
Figure 24
37.
Install the original oil pan with a new oil pan gasket using the original bolts.
 Bolt torque: 7.9 N•m (0.81 kg-m, 70 in-lbs.)
38.
Install the oil pan drain plug with a new drain plug gasket.
39.
Connect both battery cables, negative cable last.
40.
Fill the transmission with CVT fluid.
41.
Reset/reinitialize systems as needed.

For a listing of systems that require reset/initialization after reconnecting the 12V
battery refer to the ESM: ELECTRICAL & POWER CONTROL > POWER
SUPPLY, GROUND & CIRCUIT ELEMENTS > BASIC INSPECTION >
INSPECTION AND ADJUSTMENT > ADDITIONAL SERVICE WHEN
REMOVING BATTERY NEGATIVE TERMINAL.

This list often includes items such as radio, power windows, clock, sunroof, etc.
ADDITIONAL SERVICE REQUIRED
42.
Perform Additional Service when replacing the control valve.

For Additional Service Required Refer to the ESM: TRANSMISSION &
DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11B > BASIC
INSPECTION > ADDITIONAL SERVICE WHEN REPLACING CONTROL
VALVE.
19/22
NTB19-040c
A.
PARTS INFORMATION
DESCRIPTION
PART NUMBER
QUANTITY
Kit - Control Valve
3170E-50X5A
1
Kit - Control Valve includes:
Valve Assembly - Control (Control Valve)
1
Gasket - Oil Pan
1
Strainer
1
Manual Plate Nut
08911-2401A
1
Manual Plate Spring Washer
08915-1401A
1
CVT Assembly (1)
(5)
1
Nissan NS-3 CVT Fluid (2) (3)
Additional Engagement Tool
O - Rings (4)
Washer-Drain
(CVT Oil Pan Drain Plug Gasket)
Lens Swab packet
999MP-CV0NS3
As needed
J-52273-1
As needed
11026-31X00
1
J-51963
(6)
(1)
If the CVT is being replaced, no other parts in the table above, except NS-3 CVT fluid
or equivalent, are needed.
(2)
Nissan NS-3 CVT Fluid can be ordered through the Nissan Maintenance Advantage
program: Phone: 877-NIS-NMA1 (877-647-6621) or Website: Order via link on dealer
portal www.NNAnet.com and click on the “Maintenance Advantage” link.
(3)
For warranty repairs, Nissan NS-3 CVT Fluid must be used. For customer pay
repairs, Nissan NS-3 CVT Fluid or equivalent is recommended.
(4)
Engagement tool will initially come with 10 O-rings. Additional O-rings are available
from Tech•Mate online: www.nissantechmate.com or by phone: 1-800-662-2001.
(5)
Refer to the Electronic Parts Catalog for the correct part number.
(6)
Shop supplies.
20/22
NTB19-040c
CLAIMS INFORMATION
If DTC P0741, P0744, P2857, P2858, P2859, P285A stored
Submit a Primary Part (PP) type line claim using the following claims coding:
DESCRIPTION
PFP
OP CODE
SYM
DIA
(1)
JD01AA
JD023A
ZE
32
Replace CVT Assembly
CVT Trouble Diagnosis
(1)
(2)
FRT
(2)
JX22AA
0.5
Reference the Electronic Parts Catalog and use the CVT Assembly as the Primary
Failed Part (PFP).
Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat
Rate Time (FRT).
If belt inspection shows signs of belt slip (NG)
Submit a Primary Part (PP) type line claim using the following claims coding:
DESCRIPTION
Replace CVT Assembly
PFP
OP CODE
SYM
DIA
(1)
JD01AA
JD023A
ZE
32
CVT Belt Inspect - NG
(1)
(2)
JX36AA
FRT
(2)
1.1
Reference the Electronic Parts Catalog and use the CVT Assembly as the Primary
Failed Part (PFP).
Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat
Rate Time (FRT).
If belt condition shows no signs of belt slip (OK)
DESCRIPTION
CVT Belt Inspect - OK
Replace Control Valve
(Valve Body)
(1)
(2)
PFP
OP CODE
SYM
DIA
JX37AA
(1)
JD48AA
FRT
0.4
ZE
32
(2)
Reference the Electronic Parts Catalog and use the Control Valve Assembly as the
Primary Failed Part (PFP).
Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat
Rate Time (FRT).
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NTB19-040c
AMENDMENT HISTORY
PUBLISHED DATE REFERENCE
May 6, 2019
August 16, 2019
NTB19-040
Original bulletin published
NTB19-040a
PARTS INFORMATION revised, and references to
DTCs P0744, P0746, P0841, P0965, P2857, P2858,
P2859, P285A added
November 14, 2019 NTB19-040b
April 13, 2020
DESCRIPTION
NTB19-040c
APPLIED VEHICLES and PARTS INFORMATION
revised. DTC P0741 added, and changes made on
pages 3 and 19
APPLIED VEHICLES and PARTS INFORMATION
revised
22/22
NTB19-040c


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