A3420482060242_1
Service Bulletin Details
Public Details for: A3420482060242_1
Models from 2020
2020 AUDI A5 |
2020 AUDI A6 |
2020 AUDI A7 |
2020 AUDI Q5 |
Models from 2019
2019 AUDI A5 |
2019 AUDI A6 |
2019 AUDI A7 |
2019 AUDI Q5 |
Models from 2018
2018 AUDI A5 |
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34 Restricted function, DTC P071800 and P081100 are stored in the TCM 34 20 48 2060242/1 August 5, 2020. Model(s) Year VIN Range Vehicle-Specific Equipment A6, A7 2019 - 2020 All 0CJ/0CK/0CL/0HL A5, Q5 2018 - 2020 All 0CJ/0CK/0CL/0HL Condition Customer states one or more of the following: The “Transmission Malfunction” message is displayed in the instrument cluster. Vehicle has no drive. Vehicle temporarily does not shift gears up or down. The “Transmission Malfunction” message with "Journey can be continued with restrictions" is displayed in the instrument cluster. Vehicle is in emergency operation. The message "Reverse gear not available" is displayed in the instrument cluster. Workshop findings: One or more of the following DTC(s) may be stored in the transmission control module (TCM), J217 (address word 0002): DTC P071800 (Input/Turbine Speed Sensor "A" Circuit Intermittent) with symptom code 20736 (passive/sporadic or active/static). DTC P081100 (strong clutch slip) with symptom code: 20870 (passive/sporadic only). Technical Background Not applicable. Production Solution Not applicable. Page 1 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Service DTC P071800 is logged as active/static: If the DTC "P071800 sender 1 for gearbox input speed, interruption" active/static is stored (Figure 1), the repair in the TSB does not apply to your case. Please complete the Guided Fault Finding test plan for the fault completely and accurately. Open an Audi Technical Assistance Center (TAC) case with the test plan attached or uploaded to GFF paperless. Then contact the Audi Technical Assistance Center (TAC) for assistance. Figure 1. DTC active/static. DTC P071800 is logged as passive/sporadic: 1. If the DTC "P071800 sender 1 for gearbox input speed, interruption" passive/sporadic is logged (Figure 2), then replace the gear actuator module (Figure 3) and replace the TCM, J217 (address word 0002) (Figure 4) according to the Elsa repair manual. Figure 2. DTC passive/sporadic. Page 2 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Figure 3. Gear actuator replacement instructions. Figure 4. Transmission control module instructions. 2. After replacing the gear actuator module and the TCM, J217 (address word 0002) perform the “control module replacing” test plan in the scan tool. 3. Perform test drive to confirm the repair. Warranty Claim Type: 110 up to 48 Months/50,000 Miles. G10 for CPO Covered Vehicles – Verify Owner. If the vehicle is outside any warranty, this Technical Service Bulletin is informational only. Service Number: 3484 Damage Code: 0016 Labor Operations: Remove and install gearbox (See ELSA, labor operations different by model) 3435 XXXX See SRT with associated operations Page 3 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Diagnostic Time: Claim Comment: Front-wheel drive transmission: repair the gearbox (replace gear actuator and valve body) 3435 4199 (0CK) 610 TU Quattro/Quattro ultra: repair the gearbox (replace gear actuator and valve body) 3435 4199 (0CL/0CJ/0HL) 660 TU GFF 0150 0000 Time stated on the diagnostic protocol (Max 120 TU) Road test prior to service procedure 0121 0002 10 TU Road test after service procedure 0121 0004 10 TU As per TSB #2060242/1 All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty. Required Parts and Tools Note: Please reference the repair manual for additional hardware required for the removal of the transmission. Below are the parts for the gear selector and the TCM and always check with your Parts Department and/or ETKA for the latest information and parts bulletins. Part Number ETKA Illustration and Position # See ETKA Order to VIN WHT006777 0CK301378A 325-056 or 325 086 Pos. 3 325-056 or 325 086 Pos. 5 325-056 or 325 086 Pos. 6 Part Description Quantity Fasteners, Bolts, Nuts, and Screws as needed per the Repair Manual See ETKA/ELSA Shift selector O-Ring (for accumulator) Oiling Tray 01 01 1 Page 4 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. N 91043601 Order to VIN WHT002459 0CK301463A 325-056 or 325 086 Pos. 7, 8, 9 and 18 325-056 or 325 086 Pos. 9 325-056 or 325 086 Pos. 11 325-056 or 325 086 Pos. 14 Must remove and measure original Lock Ring to order 325-056 or 325 086 correct part Pos. 16 number. See ELSA repair instructions N 10582108 WHT002429 WHT002459C 0CK301461 0CK301164 0CK301215 0CK301166 0CK301257A Hex socket head bolt (combi) –M6X30- Hex socket head bolt M8X40 Hexagon socket head bolt -M8X40- Gasket for housing Pos. 7 Only For Transmission 0CL 409-070 Hexagon socket head bolt Pos. 8 Only For Transmission 0CL 321-062 or 321-065 Pos. 7 321-062 or 321-065 Pos.10 321-062 or 321-065 Pos. 11 321-062 or 321-065 Pos. 12 325-081 Pos.13 20 01 Lock Ring Hexagon socket flat head bolt Pos. 6 06 01 409-070 321-062 or 321-065 11 Hexagon socket head bolt –M8X40- Gasket Multi-plate clutch Gasket Gasket Gasket Sealing Cap 02 11 12 01 01 01 01 01 Only For Transmissions 0CK, 0CJ and 0HL Page 5 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Order to VIN Order to VIN N 10801101 N 91127901 Order to VIN Order to VIN Order to VIN Order to VIN N 91043601 Order to VIN 0CK301191A N 91173601 0CK325444 0CK325445 325-056 Pos. 25 325-055 or 325-85 Pos. 3 325-055 or 325-85 Pos. 4 325-055 or 325-85 Pos. 5 325-055 or 325-85 Pos. 7 325-055 or 325-85 Pos. 8 325-055 or 325-85 Pos. 9 325-055 or 325-85 Pos. 11 325-055 or 325-85 Pos. 13 325-055 or 325-85 Pos. 26 325-055 or 325-85 Pos. 27 325-055 or 325-85 Pos. 30 325-100 Pos. 28 325-100 Pos. 29 Radial shaft seal 01 Only For Transmissions 0CJ and 0HL Control Unit for Automatic Gearbox Hexagon socket flat head bolt Hexalobular flange screw M6X25 Gasket for oil pan Tube Threaded plug Threaded plug Hex socket head bolt -M6X30- Threaded plug Gasket Hexalobular flange screw M6X22 Gasket Gasket 01 03 04 01 01 01 01 25 01 01 04 01 01 Page 6 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. 0CK325443 0CK325446 N 91127901 N 10739402 325-100 Gasket Pos. 30 Gasket 325-100 325-100 Hexalobular flange screw M6X25 Pos. 35 325-100 Pos. 38 Pos. 3 30-050 or 30-053 or 30055 or 30-057 G 052549A2 01 Not needed for A6 vehicles with the 0CK transmission Pos. 31 30-050 or 30-053 or 30055 or 30-057 G 055529A2 01 Pos. 2 03 Bolt, hex head with shoulder M6X90X70 (mechatronics bolts) 07 Dual Clutch Gearbox Oil ATF (Automatic Transmission Fluid) 5 (4.35 Max refill) Transmission oil MTF (Manual Transmission Fluid) 4 (3.8 Max refill) Tool Number Tool Description VAS6100 Shop Crane T40123A with T40123/2 Dual Clutch Lifting Device with sleeve T40099 Pressure Stand T40100 Ruler VAS6087 Digital Depth Gauge T40288 Guide Pins - Gearbox - 10-222A/2 Engine Support Bridge - Additional Hooks T40323 Press Tool VW771 Slide Hammer Set T40155 Retaining Strap 10-222A/12 Engine/Gearbox Support Shackle Page 7 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. VW637/2 Puller - Grease Cap VAS1978/14A Hot Air Blower (Component of VAS1978B) T40321 Support T40322A Cover T40305 Assembly Tool T40199 Oil Sump Assembly Pin VAS6122 Engine Bung Set Additional Information All parts and service references provided in this TSB (2060242) are subject to change and/or removal. ©2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher. Page 8 of 8 © 2020 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.