KC-825
Service Bulletin Details
Public Details for: KC-825
Volvo chassis - vnl models - water leak in headliner area, sun visor leak repair - model years 2018 and 2019
Models from 2019
2019 VOLVO VNL |
Models from 2018
2018 VOLVO VNL |
11/30/2020 Content creation stages KC-825 Volvo Chassis - VNL Models - Water Leak In Headliner Area, Sun Visor Leak Repair - Model Years 2018 And 2019 : Internal Content Related links and attachments Water intrusion into the cab may be observed around the headliner in VNL models built for model years 2018 and 2019. No links or attachments available It has been determined that the source of the water is the bolt holes at the center attachment points for the sun visor. A picture of the a ected attachment points is shown below. Parts The parts needed for this repair are shown below. PART NUMBER 78563317 QTY 2 DESCRIPTION SEALING STRIP, SUN VISOR https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD1?pyActivity=%40baseclass.pzProcess… 1/4 11/30/2020 Content creation stages KC-825 78563318 2 SEALING DISC Repair Time This repair should be led with warranty for one (1) hour of labor. Repair 1. Remove the Sun Visor. Refer to steps 1-4 of Operation 8913-03-0201 Sun Visor Complete, Replacement located under the Service tab in Impact. The procedure above is for a di erent but similar visor. Use the procedure for reference, including the torque speci cation listed. 2. Remove the top bolts for the center supports. Refer to the picture below. 3. Add a sealing disk to the bolt and reinstall. Torque speci cations can be found in the Impact procedure. 4. If the sealing strip has an adhesive backing, Clean the inner surfaces of the mount with an alcohol wipe. Surfaces that the sealing strips will be applied to need to be clean prior to installation. https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD1?pyActivity=%40baseclass.pzProcess… 2/4 11/30/2020 Content creation stages KC-825 . 5. Add a sealing strip to each mount as shown in the picture above. The strip should be aligned with the "heel" at the bottom of the mount. 6. Reinstall the sun visor. Refer to the procedure in Step 1 for information. a Tags K41653305 LEAK HEADLINER Feedback https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD1?pyActivity=%40baseclass.pzProcess… 3/4 11/30/2020 Content creation stages KC-825 Give feedback to help improve the content of this article https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD1?pyActivity=%40baseclass.pzProcess… 4/4 IMPACT 4.07.82 11/30/2020 89110-2 Sun Visor Complete, Replacement You must read and understand the precautions and guidelines in Service Information, group 80, "General Safety Practices" before performing this procedure. If you are not properly trained and certified in this procedure, ask your supervisor for training before you perform it. Removal 1 Apply the parking brake and place the shift lever in neutral. 2 Open the battery box. Disconnect all cables from the negative (ground) battery terminals to prevent personal injury from electrical shock and prevent damage to electrical components. 3 Open the hood. 4 Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by the Volvo Group The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled. 2/6 IMPACT 4.07.82 11/30/2020 Remove the fasteners securing the sun visor to the mounting brackets and spacers. Disconnect the wiring harness to the lights (if equipped). With assistance, remove and place the sun visor in a secure location. 5 Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by the Volvo Group The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled. 3/6 IMPACT 4.07.82 11/30/2020 Remove the fasteners securing the marker light cover to the sun visor and remove the marker light cover. 6 Remove the fasteners securing the lights to the sun visor. Disconnect the wiring harness to each light, and remove the lights. Installation 1 Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by the Volvo Group The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled. 4/6 IMPACT 4.07.82 11/30/2020 Install the lights in the replacement sun visor and install the fasteners. Connect the wiring harness to the lights. 2 Position the marker light cover over the lights and install the fasteners. Tighten the fasteners to secure. 3 Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by the Volvo Group The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled. 5/6 IMPACT 4.07.82 11/30/2020 With assistance, position the sun visor onto the mounting brackets and spacers, connect the wiring harness (if equipped), and install the fasteners. Torque tighten the fasteners to 14±2 Nm (10±1 lb-ft). Note: Push excess wiring into the visor using care to ensure wiring is not damaged during installation. 4 Reconnect all previously removed cables to the negative (ground) battery terminals and install the battery box cover. 5 Check the lights for proper operation (if equipped). 6 Close the hood. Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by the Volvo Group The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled. 6/6