TSB_TRA059

GRO
OUP
TRA
MODEL
2011~2016MY
Y
Opttima Hybrid
d
(TF HEV)
DAT
TE
May
y 2016
NUM
MBER
059
TECHN
NICAL SERVIC
CE BULLLETIN
S
SUBJECT:
HCU/TC
CU UPGR
RADE – FOR
F
100
0 MESH SSOLENOIID EQUIP
PPED
HYBRID
D TRANSMISSION
NS
T
This bulletin provides
s informatio
on related to a softw
ware upgrad
de of the H
Hybrid Con
ntrol Unit
((HCU) and the Transmission Co
ontrol Unit (TCU) of ssome 2011
1~2016MY Optima Hyybrid (TF
H
HEV) vehic
cles after re
eplacementt of the transmission with impro
oved 100 m
mesh soleno
oid filters
h
has taken place.
p
To ap
pply the imp
proved logic, the HCU
U/TCU shou
uld be repro
ogrammed using the
G
GDS/KDS download,
d
as
a describe
ed in this bu
ulletin.
º NO
OTICE
This update
u
MU
UST ONL
LY be ap
pplied to
o
transmissions witth the follo
owing part numbers:
P/N 450
000-3D010
P/N 450
000-3D340
vehicles
s
receivin
ng
replac
cement
W
When insta
alling a tran
nsmission with
w
100 mesh
m
solen oids, follow
w the repair flow cha
art shown
b
below:
Rep
place
Transm
mission
w/100
0 mesh
unit
u
Apply Event
#262 to
HCU/TCU
Perform
P
Resolver
R
Ca
alibration
Perform C
Clutch
Fluid Pre
essure
Calibra
ation
Reset TCM
Adaptive
Values
º NO
OTICE
This update mustt be perforrmed when
n a 100 m esh solenoid transm
mission is being
installed
d in a ve
ehicle which previo
ously had a 400 m
mesh unit, otherwise
e, the
custome
er may exp
perience drivability is
ssues. Use
e the identtification m
matrix on P
Page 2
to corre
ectly identify the re
eplacemen
nt transmiission. Do
o NOT apply this u
update
unless a 100 mesh
h solenoid transmiss
sion is insttalled.
F
File Under: 
C
Circulate To:
T
x General Manager
x Service
e Advisor(s
s)
x Te
echnician(s
s)
x Serrvice Mana
ager
x Parts Manager
x Bod
dy Shop M
Manager
x Fleet Re
epair
Pa
age 2 of 7
SUBJECT:
HCU/TC
CU UPGR
RADE – FOR
F
100 MESH SOLENOID EQUIP
PPED
HYBRID
D TRANSMISSION
NS
P
Parts Identtification In
nformation
n:
º NO
OTICE
•
The following
g informattion applie
es ONLY to NEW transmiss
sions and
d NOT
rema
anufacture
ed units.
A/T Part #
A/T ID*
45000
4
3D000
0
HA*SAU
45000
4
3D300
0
HA*SBU
45000
4
3D320
0
45000
4
3D010
0
45000
4
3D340
0
HB*SAU
HB*SBU
HA*SCU
U
S
Solenoid Mes
sh #
Upd
date Require
ed
400
No
100
Yes
º NOTICE
N
•
Remanufactu
ured trans
smissions will
hav
ve a warn
ning tag atttached to
o the
transmission
n that indicates 100
esh soleno
oids were installed. Iff so,
me
the
e TCU and
d HCU upd
dates mus
st be
perrformed.
TS
SB: TRA 059
9 Optima Hy
ybrid (TF HE
EV) May 2016
TRA 059
9
P
Page 3 of 7
S
SUBJECT:
HCU/TC
CU UPGR
RADE – FOR
F
100
0 MESH SOLENOID EQUIP
PPED
HYBRID
D TRANSMISSION
NS
Upgrade Procedure:
P
To app
ply the impro
oved logic, the HCU/T
TCU should
d be reprogrrammed ussing the GD
DS/KDS
dow
wnload, as described iin this bulle
etin.
UPGRAD
DE EVENT N
NAME
262.T
TF HEV HCU//TCU SOL [F
FOR 100MES
SH]
º NO
OTICE
•
•
•
•
•
•
•
A fully charged
d battery is necessa
ary before ECM upg
grade can take place
e. It is
recom
mmended that
t
the Midtronics GR8-1299
G
s
system be used in E
ECM mode during
charg
ging. DO NO
OT connect any other battery
b
cha rger to the vehicle durring ECM up
pgrade.
All EC
CM upgrade
es must be done with the
t ignition
n key in the ‘ON’ positio
on.
Be ca
areful not to
o disconnec
ct any cable
es connecte
ed to the ve
ehicle or GD
DS during th
he ECM
upgra
ade procedure.
DO NOT
N
start the engine du
uring ECM upgrade.
u
DO NOT
N
turn the
e ignition ke
ey ‘OFF’ or interrupt th
he power su
upply during ECM upgrade.
When
n the ECM upgrade
u
is completed,
c
turn the ig
gnition ‘OFF
F’ and wait 1
10 seconds
s before
startiing the engine.
ONLY
Y use appro
oved ECM upgrade
u
sofftware desig
gnated for tthe correct model, year.
º NO
OTICE
erforming the
t softwarre upgrade
e, make su
ure to resett the TCM A
Adaptive
After pe
Learning Values by
b referring
g to TSB TRA 049.
CA
AUTION
N
Before attempting
a
an ECM upgrade
u
on
n any Kia model, ma
ake sure to
o first dete
ermine
whether the particular mod
del is equ
uipped witth an imm
mobilizer s
security sy
ystem.
Failure to
t follow proper proc
cedures may cause tthe PCM to
o become inoperative after
the upg
grade and any claiims assoc
ciated witth this re
epair may be subje
ect to
chargeback.
TSB: TRA 059 O
Optima Hybrid (TF HEV) May 2016
Page 4 of 7
SUBJECT:
HCU/TCU UPGRADE – FOR 100 MESH SOLENOID EQUIPPED
HYBRID TRANSMISSIONS
ROM ID INFORMATION TABLES:
Upgrade event #262 Optima (TF HEV)
ROM ID
Model
SYS
ECM P/N
TCU
HCU
TCU
TF HEV
Previous
New
39108-2G910
39108-2G911
TTF2H24SA1
TTF2H24SA3
TTF2H24SA5
TTF2H24SAA
39700-2G100
39700-2G101
GYFEANEH HS0-C000
GYFEANEH HS1-C000
GYFEANEH HS4-C000
GYFEANEH HS5-C000
GYFECNEH HS0-C000
GYFECNEH HS1-C000
GYFECNEH HS2-C000
GYFECNEH HS3-C000
GYFECNEH HS4-C000
39108-2G912
39108-2G915
TTF2H24SA4
TTF2H24SA6
TTF2H24SAB
39108-2GAN0
39108-2GAN1
TTF2H24SA7
TTF2H24SA9
TTF2H24SA8
39700-2G102
39700-2G104
GYFEDNEH HS0-C000
GYFEDNEH HS1-C000
GYFEDNEH HS3-C000
GYFEDNEH HS4-C000
GYFEDNEH HS5-C000
GYFEDNEH HS6-C000
GYFEDNEH HS7-C000
GYFEDNEH HS8-C000
GYFEDNEH HS9-C000
GYFEDNEH HSA-C000
GYFEFNEH HS0-C000
39700-2G103
39700-2G120
GYFEENEH HS0-C000
GYFEENEH HS1-C000
GTFEFNEH HS1-C000
HCU
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM
ROM ID and reference the Information Table, as necessary.
º NOTICE
If performing this TSB using KDS, refer to TSB SST 037 for detailed information.
1.
Connect the power supply cable to the GDS.
º NOTICE
If attempting to perform the ECM upgrade with the power supply cable
disconnected from the GDS, be sure to check that the GDS is fully charged before
ECM upgrade. If the GDS is not fully charged, failure to perform the ECM upgrade
may occur. Therefore, it is strongly recommended that the power supply connector
be connected to the GDS.
TSB: TRA 059 Optima Hybrid (TF HEV) May 2016
Page 5 of 7
SUBJECT:
2.
HCU/TCU UPGRADE – FOR 100 MESH SOLENOID EQUIPPED
HYBRID TRANSMISSIONS
Connect the USB cable between the VCI and the GDS.
º NOTICE
When performing the ECM upgrade using the GDS, wireless communication
between the VCI and GDS is not available. Therefore, be sure to connect the USB
cable between the VCI and the GDS.
3.
Connect the Main 16-pin DLC cable (GHDM – 241000) to the VCI.
4.
Connect the Main 16-pin DLC cable
(GHDM – 241000) to the OBD-II
connector, located under the driver's side
of the instrument panel.
5.
With the ignition key ON, turn ON the VCI and GDS. Access the GDS vehicle identification
number (VIN) screen and configure the vehicle using the VIN AUTO DETECT Function.
6.
Select HCU system and click OK.
TSB: TRA 059 Optima Hybrid (TF HEV) May 2016
Pa
age 6 of 7
SUBJECT:
HCU/TC
CU UPGR
RADE – FOR
F
100 MESH SOLENOID EQUIP
PPED
HYBRID
D TRANSMISSION
NS
7.
Select ECU Upgrrade from the
t bottom right-hand corner. Ne
ext select A
Auto Mode,, and then
erform the upgrade in accordanc
ce with norm
mal GDS EC
CM upgrad
de procedurres.
A/T. Pe
8.
After th
he upgrade
e is complette, reset the
e TCM Ada
aptive Learn
ning Valuess per TSB T
TRA 049.
9.
Confirm
m proper op
peration of the vehicle
e.
CAUTION
C
N
g an ECM upgrade on
o any Kia
a model, m
make sure tto first dettermine
Before attempting
odel is equipped wiith an imm
mobilizer security s
system.
whether the partticular mo
p
pro
ocedures may
m cause the PCM tto become
e inoperativ
ve after
Failure to follow proper
the upgrade and
d any cla
aims asso
ociated wiith this rrepair may
y be sub
bject to
back.
chargeb
º NO
OTICE
Do NOT
T attempt to
t perform a Manual Mode upg
grade unless Auto M
Mode fails. Always
follow the
t
instruc
ctions give
en on the GDS
G
in eitther Auto or Manual mode. Se
ee table
for Man
nual Mode passwords
s.
* Do NO
OT perform Manual
M
Mode
e ECM upgra
ade unless A
Auto Mode fa
ails.
* MAN
NUAL MODE ECM
E
UPGRAD E PASSWORD
DS:
Upgrad
de event #262
2 Optima Hy
ybrid (TF HEV
V)
Menu
Password
d
TF HE
EV HCU : 3970
00-2G100/1 TCU
T
: 39108--2G910/1
2911
TF HEV HCU : 39700-2G102
3
2/4 TCU : 391
108-2G912/5[['13.1/24~'13..12/8]
2915
TF
F HEV HCU : 39700-2G10
03/20 TCU : 39108-2GAN0
3
0/1['13.12/9~] 820
820
TS
SB: TRA 059
9 Optima Hy
ybrid (TF HE
EV) May 2016
Page 7 of 7
SUBJECT:
HCU/TCU UPGRADE – FOR 100 MESH SOLENOID EQUIPPED
HYBRID TRANSMISSIONS
1.
Within the ECM Upgrade screen, select Manual Mode in the left column, select HCU and
then select Upgrade Event #262. Select the appropriate control unit part number by
referring to the ROM ID Information Table on Page 3, and click OK.
2.
Enter the password from the table above and click OK.
3.
Upgrade will begin and the progress of the upgrade will appear on the bar graph.
4.
When the GDS reports that the TCM upgrade has been successfully completed, click OK,
turn OFF the ignition key, and wait at least 10 seconds before attempting to start the
engine.
5.
Check for Diagnostic Trouble Codes (DTCs) using the GDS and erase any DTCs stored
that may have been set during reprogramming.
6.
After the upgrade is complete, reset the TCM Adaptive Learning Values per TSB TRA 049.
7.
Confirm proper operation of the vehicle.
AFFECTED VEHICLE PRODUCTION RANGE:
Model
Production Date Range
Optima Hybrid (TF HEV)
2011~2016MY
WARRANTY CLAIM INFORMATION:
Claim
Type
Causal P/N
Qty.
N
Code
C
Code
Repair
Description
Labor Op
Code
Time
Related
Parts
Qty.
W
39108-2GAN1
0
I14
ZZ3
(TRA 059)
TCM
Upgrade
39700F05
0.4
M/H
N/A
0
TSB: TRA 059 Optima Hybrid (TF HEV) May 2016