TS-M114

SERVICE BULLETIN
Bulletin Type............: M
Subject: Avoiding flip of leveling valve
Bulletin No...............: TS-M114
Bulletin Name..........: Avoiding flip of leveling valve
Bulletin Ref No.........: 700002795
Summary : This bulletin is made to replace body
levelling system by the new one on TS45 vehicles.
NHTSA…………….........:
Release Date...........: 19.10.2016
Expiry Date………........: 19.10.2017
Bulletin Responsible: Fikret ÖZCAN
Published by&Approved by: Hakan GÜNERDEM
Vehicle Model...........: TS 45
Fiat Rate Code...........: TSM114
Flat Rate Time...........: 75 min.
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and
actuators) if they are less than 2 meters away from the chassis part to be welded or the earth terminal of the
welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on
these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and
temperatures
higher than 70°.
TS-M114 1 / 20
SERVICE BULLETIN
Service bulletin expiry dates differ according to
service bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is
used for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is
released and available on E-Doc. Modification
parts can be ordered. The time period between
the release date and the effective date may vary
according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available on
Spare Parts Stock. Modification parts can be
ordered and the application can be performed. (
except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical
instructions or other type of information to
service network.
Part Order Deadline: Last order date for
modification parts. The part orders which will be
placed after this date should be approved by
Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin
is used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is
used for updates that should be implemented
without waiting for customer complaints.
TS-M114 2 / 20
SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2. Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothing
and remove jewelry before starting the work. In case of long hair use hairnet.
The illustration above shows some of the correct and incorrect clothing that should
be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc.
3. Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate
coverings.
TS-M114 3 / 20
SERVICE BULLETIN
PART LIST
Installed Parts List
Picture
Unit Of
Measure
No
Part No
Part Name
Qty
1
HD316106Y
LEVELING VALVE ARM
2
Pcs
2
NK311222Y
UNIVERSAL JOINT ARM
(BL 8D)
2
Pcs
3
NK311223Y
UNIVERSAL JOINT ARM
(BL 8DL)
2
Pcs
4
3111-LFE-02Y
LEVELING VALVE ARM
2
Pcs
5
MF430005Y
NUT, AKB (M8X1.25)
2
Pcs
6
MS440030Y
NUT,AKB, CCW
THREAD(M8x1,25-5,6)
2
Pcs
7
RP316112Y
BRACKET, LEVELING
VALVE LEFT
1
Pcs
8
RP316113Y
BRACKET, LEVELING
VALVE RIGHT
1
Pcs
TS-M114 4 / 20
SERVICE BULLETIN
9
MF100054Y
BOLT ,AKB(M8x1.25x18)
2
Pcs
10
MF450405Y
WASHER SPRING (B 8)
2
Pcs
11
MF450005Y
WASHER,PLAIN (A 8.4)
2
Pcs
MF140025Y
BOLT, FLANGED (M8 x
1.25 x 20)
2
Pcs
MF430005KY
M8X1,25 SELF LOCKING
NUT-8,8
4
Pcs
PANEL
1
Pcs
12
13
14
9325-2297Y
TS-M114 5 / 20
SERVICE BULLETIN
Excluded Part Lis
Unit
Unit Of
Measure
No
Part No
Part Name
Qty
1
RP316109Y
BRACKET, LEVELING
VALVE LEFT
1
Pcs
2
RP316108Y
BRACKET, LEVELING
VALVE RIGHT
1
Pcs
3
TM260276AY
LEVELING VALVE
VAL ARM
2
Pcs
4
3111-APA-03Y
LEVELING VALVE UPPER
ARM
2
Pcs
5
9325-2297Y
PANEL
1
Pcs
TS-M114 6 / 20
SERVICE BULLETIN
TECHNICAL ORDERS :
Assembly Number: RP316001Y
RP316001
Application:
Step 1: Remove the fender shown in Figure-1
Figure-1
TS-M114 7 / 20
SERVICE BULLETIN
Step 2: Remove the panel shown in Figure-2
9325-2297Y
Figure-2
TS-M114 8 / 20
SERVICE BULLETIN
Step 3: Remove the leveling valve arm, leveling rod and leveling bracket shown in Figure-3
3111-APA-03Y
TM260276AY
RP316109Y
Figure-3
TS-M114 9 / 20
SERVICE BULLETIN
Step 4: Resize the slot on panel shown in Figure-4
Figure-4
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SERVICE BULLETIN
Step 5: Note that arrow on valve block should be on downward direction during leveling
valve arm installation. See "Figure-5"
Figure-5
TS-M114 11 / 20
SERVICE BULLETIN
Step 6: Install the leveling arm (HD316106Y), leveling rod (3111-LFE-02Y) and bracket
(RP316112Y) respectively. See "Figure-6"
MF430005KY
MF140025Y
HD316106Y
NK311222Y
MF430005KY
3111-LFE-02Y
MF100054Y
NK311223Y
MF450405Y
RP316112Y
MF450005Y
Figure-6
TS-M114 12 / 20
SERVICE BULLETIN
Step 7: Check the body height on a balanced surface. Body height must be checked from
nearest point to the front and rear axle for both left and right hand side of the vehicle. See
"Figure-7"
Figure-7
TS-M114 13 / 20
SERVICE BULLETIN
Step 8: Adjust the body height by means of rotating leveling rod CCW or CW. See "Figure-8"
Secure the system by using locknuts after correct body height (1480mm) obtained for both sides.
MF430005Y
MS440030Y
Figure-8
TS-M114 14 / 20
SERVICE BULLETIN
Step 9: Install the panel as shown in Figure-9
9325-2297Y
Figure-9
Step 10: Install the fender back.
TS-M114 15 / 20
SERVICE BULLETIN
Figure-10
RATE BREAK DOWN
Removing of the fender
Removing of the leveling valve arm, leveling rod and leveling bracket
Removing of the panel
Mounting of the new leveling arm , leveling rod and bracket
Mounting of the panel back
Mounting of the fender
Setting the ride height
10 min
10 min
05 min
20 min
05 min
10 min
15 min
Total Time 75 min
TS-M114 16 / 20
SERVICE BULLETIN
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NLTEJXU8XD1000001 USA
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NLTEJXU80F1000057
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NLTEJXX84G1000060
NLTEJXX86G1000061
NLTEJXX88G1000062
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NLTEJXX89G1000085
NLTEJXX80G1000086
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NLTEJXX81G1000100
NLTEJXX83G1000101
NLTEJXX85G1000102
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NLTEJXX80G1000105
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