TS-S112

SERVICE BULLETIN
Bulletin Type....…: Safety Recall
Subject: Steel Rims Offset Problem
Bulletin No…....…: 700002856
Bulletin Name..…: Steel Rims Offset Problem
Bulletin Ref.No…: TS-S112
Summary: This bulletin is prepared to replace the
current steel rims of the drive axle with the new
ones on TS45 vehicles.
NHTSA................: 16V-591
Release Date……: 24.10.2016
Bulletin Responsible..............: Serhat Celepci
Expiry Date……..: -
Published by & Approved by...: Hakan Günerdem
Vehicle Model….: TS45
Flat Rate Code….: 60 min.
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and actuators) if they are
less than 20 inches away from the chassis part to be welded or the earth terminal of the welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and temperatures
higher than 70°.
• The contact switch must not be in the accessory or contact position. The contact key should be removed.
• Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made between chassis, engine
and cab.
TS-S112 1 / 13
SERVICE BULLETIN
Service bulletin expiry dates differ according to service
bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is used
for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is released
and available on E-Doc. Modification parts can be
ordered. The time period between the release date
and the effective date may vary according to the
procurement lead time.
Effective Date: As of this date specified amount of the
total modification parts will be available on Spare
Parts Stock. Modification parts can be ordered and the
application can be performed. ( except noncompliance and safety related campaigns, i.e. S-Type
Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical instructions or
other type of information to service network.
Part Order Deadline: Last order date for modification
parts. The part orders which will be placed after this
date should be approved by Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin is
used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is used
for updates that should be implemented without
waiting for customer complaints.
TS-S112 2 / 13
SERVICE BULLETIN
PART LIST
Installed Part List
No
Part No
Part Name
Qty
1
RP303116Y
STEEL RIM
22.5x9.00
9
Picture
Excluded Part List
No
Part No
Part Name
Qty
1
TC808776-41
STEEL RIM
22,5x9.00
9
Picture
TS-S112 3 / 13
SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2. Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothingand remove
jewelry before starting the work. In case of long hair use hairnet.The illustration above shows some
of the correct and incorrect clothing that should been worn during work.
3. Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS-S112 4 / 13
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
Application-1: Tire Removal Procedure
* Lift the vehicle up by using jack, from a jack points shown in Figure-1.
Figure-1
* Remove all the wheel nuts shown in Figure-2.
Figure-2
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SERVICE BULLETIN
* Remove front, dual and tag wheels from related axles and also pull the spare wheel out
shown in Figure-3.
Figure-3
Application-2: Subassembly Procedure
* Remove the existing rims (TC808776-41Y) from dual wheels shown in Figure-4.
Figure-4
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SERVICE BULLETIN
* Remove the hose - valve extension from the inner rim shown in Figure-5.
Figure-5
* Install hose - valve extension to the new inner rim shown in Figure-6.
Figure-6
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SERVICE BULLETIN
Note : The valve available on the outer rim should be positioned according to the inflating
angle as shown in the picture below;
* Install new rims to the wheels shown in Figure-7.
Figure-7
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SERVICE BULLETIN
* Remove the existing rims (TC808776-41Y) from the front, tag and spare wheels shown in
Figure-8.
Figure-8
* Install new rims to the front, tag and spare wheels shown in Figure-9.
Figure-9
Note : After installing the new rims, all axle tires must be balanced.
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SERVICE BULLETIN
Application-3: Installation Procedure
* Install dual wheels to the rear drive axle respectively shown in Figure-10.
Figure-10
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SERVICE BULLETIN
* Install tag and front wheels to the related axles shown in Figure-11.
Figure-11
* Install the spare wheel to its room shown in Figure-12.
Figure-12
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SERVICE BULLETIN
* Install and fix all the nuts with the given tightening torque (479 lb ft) shown in Figure-13.
Figure-13
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SERVICE BULLETIN
RATE BREAK DOWN
Aplication
Application-1: Removal Procedure
Application-3: Installation Procedure
Total
Time
60 min.
60 min.
120 min.
AFFECTED VEHICLE LIST
No
1
2
3
4
5
6
7
8
9
10
11
12
13
VIN
NLTEJXU84F1000014
NLTEJXU88F1000016
NLTEJXU81F1000018
NLTEJXU83F1000019
NLTEJXU85F1000037
NLTEJXX83G1000079
NLTEJXX8XG1000080
NLTEJXX87G1000084
NLTEJXX89G1000085
NLTEJXX83G1000096
NLTEJXX85G1000097
NLTEJXX87G1000120
NLTEJXY82H1000137
Country
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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