M1328

M1328_B
2021-02-24
M1328: FUEL FILLER NECK EMISSIONS RECALL 0613
• Select "Safety Campaign Open VIN List", then select 0613
campaign to view VIN list.
Reason for Revision
• If the vehicle does not appear on your dealer VIN list, refer
to the Vehicle Information tool to verify if vehicle is affected.
Table 1. Document History
Date
2021-02-24
2021-02-16
2014-02-21
2012-08-21
2012-08-14
Revision Description
Address Typo
* Updated Refer to Vehicles Affected.
Updating wording, links and credit procedure
Updated Vehicles Affected, Required Dealer
* Action, Fuel Filler Neck Adjustment Procedure, Credit Procedure
Removed Credit Procedure: Canadian
*
Retailers section
Updated
Updated
Initial release
Canadian Market: The Vehicle Information tool in H-Dnet.com,
enter the vehicles VIN. If recall 0613 is "OPEN" perform the
recall service and submit a claim. Refer to Credit Procedure.
Markets Affected
This emissions recall applies to vehicles sold in the US and
Canada.
Customer Notification
This is a revision of service bulletin M1328A, originally released
August 21, 2012. This revision includes a poster describing the
recall and instructions to display it in the dealership.
Purpose
Harley-Davidson Motor Company has determined that upon
exposure to certain types of fuel formulations and/or high
ambient temperatures the gas cap may develop a fitment issue
between the female threads in the gas tank fill neck and the
male threads on the gas cap. This condition may affect the
ability of the gas tank and cap assembly to properly seal to
perform in compliance with EPA regulations, specifically 40
U.S. Code of Federal Regulations Part 1051.110, governing
permeation.
Harley-Davidson Motor Company, Inc. will send a letter to
registered owners of affected products in the US notifying them
of this non-safety related condition and instructing them to
contact their dealer for the repair service. A sample of the
customer letter is attached. Customers outside the US market
may receive this notification through other means. Print and
display attached poster in an area where customers will be able
to see it upon entry into the dealership.
Table 2. Year(s) and Model(s) Involved
YEAR
2008
In the interest of motor vehicle compliance and customer
satisfaction, Harley-Davidson has voluntarily elected to initiate
an emissions recall (Campaign 0613). In the interest of the
regulatory compliance for our mutual customers, you may sell
but NOT deliver any affected motorcycles to your customers
until the remedy is completed. See Required Dealer Action to
perform the recall service.
2009
2010
Vehicles Affected
Refer to Table 1 for years and models involved.
2011
A VIN list specific to vehicles shipped to the dealership is
available using:
U.S. Market:
H-Dnet.com.
The Warranty Campaign Center tool in
MODELS
FLSTC, FLSTF, FLSTN, FLSTSB
FXCW, FXCWC, FXSTB, FXSTC, FXDB,
FXDC, FXDF, FXDL, FXDWG
XL883, XL883C, XL883L, XL1200C,
XL1200L, XL1200N, XL1200R
FLSTC, FLSTF, FLSTN, FLSTSB
FXCW, FXCWC, FXSTSSE3, FXSTB, FXSTC, FXDB, FXDC, FXDF, FXDL, FXDFSE
XL883C, XL883L, XL883N, XL1200C,
XL1200L, XL1200N
FLSTC, FLSTF, FLSTFB, FLSTN, FLSTSB
FXCWC, FXSTC, FXDB, FXDC, FXDF,
FXDWG, FLSTSE, FXDFSE2
XL883L, XL883N, XL1200C, XL1200L,
XL1200N, XL1200X
FXDB, FXDC, FXDF, FXDWG
XL883L, XL883N, XL1200L, XL1200N,
XL1200X
Required Dealer Action
1.
Print and display attached poster in an area where
customers will be able to see it upon entry into the
dealership.
NOTE
In the interest of preserving customer safety and satisfaction, always check for outstanding recalls whenever any motorcycle is brought into your dealership for either maintenance or service.
ROUTING
INITIAL HERE
SERVICE
MANAGER
SALES MANAGER PARTS MANAGER
WARRANTY
PROCESS
MANAGER
LEAD TECHNICIAN TECHNICIAN NO. 1 TECHNICIAN NO. 2 TECHNICIAN NO. 3 RETURN THIS TO
2.
Confirm vehicle involvement.
3.
Perform filler neck adjustment using the provided FUEL
FILLER TOOL (Part No. HD-50653) following the
instructions provided below.
g15797-1
NOTE
Shipment of FUEL FILLER TOOL (Part No. HD-50653) began
August 15th, 2012.
4.
Upon completion of this recall provide the owner with a
copy of the repair order as evidence that the recall has
been completed.
NOTE
If the motorcycle is registered in the state of California you must
also provide the customer with a completed Vehicle Emission
Recall Proof of Correction Form, previously shipped to California
dealers or presented by the customer.
Upon completion, follow the instructions listed under the
appropriate credit procedure and submit your claims promptly.
Fuel Filler Neck Adjustment Procedure
1.
Figure 2. Vent Hole
g15797-2
See Figure 1. Use FUEL FILLER TOOL (Part No.
HD-50653) .
1
2
g15797-0
1.
2.
Figure 1. Fuel Filler Tool
2.
Remove the fuel cap.
3.
Insert a 3/8 drive 6-inch extension into the tool.
4.
See Figure 2 and Figure 3. Identify the location of the vent
hole in the side of the fuel tank cap area (not threaded).
Also identify the threaded area 180 degrees opposite of
vent hole.
5.
Vent hole on side (no thread)
Thread
Figure 3. Thread Area
See Figure 4 and Figure 5. Holding the tool and extension
on an angle, insert tool so that the saddle of the tool
engages the thread 180 degrees opposite of vent hole.
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Figure 4. Saddle Location
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M1328_B
g15797-4
g15797-6
2
2
1
1.
2.
6.
1
Thread-side first
Extension and tool angle
Figure 5. Tool Insertion
See Figure 6. Stand the tool and extension up vertically
and at the same time push down on the tool in the
non-thread area until level.
g15797-5
1.
2.
8.
See Figure 8. Turn the tool clockwise one half turn (180
degrees), remove tool and repeat steps 5 through 8 for a
total of two rotations.
g15797-7
Figure 6. Engaging Tool
7.
Tool saddle
Tank thread
Figure 7. Proper Tool Position
See Figure 7. (Extension removed for clarity) Verify that
both tool saddles are engaging the thread.
Figure 8. Turning the Tool
9.
Remove the FUEL FILLER TOOL (Part No. HD-50653),
and install the fuel cap.
Credit Procedure
Complete an electronic warranty claim referencing this service
bulletin number. Fill in the rest of the form as follows:
Table 3. Emissions Recall 0613
ITEM
Claim Type
Problem Part Number
Quantity
Primary Labor Code*
Time
Customer Concern Code*
M1328_B
DATA
SRC
61272-92B
Leave Blank
3572
0.1 hours
0613
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Table 3. Emissions Recall 0613
ITEM
DATA
Condition Code
9981
* These items may need to be downloaded to your system.
Upon receipt of the properly completed claim, you will be
credited for labor time for performing the recall procedure plus
appropriate market administrative time. The recall record will
be updated. Each vehicle recall completion must be filed on an
individual claim. Please do not submit additional events on
these claims.
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M1328_B