21-01-024H

Service Bulletin Details

Public Details for: 21-01-024H

Certain vehicles listed below may experience the check engine warning lamp illuminated with dtc P1326. Follow the procedure to inspect the vehicle and replace the engine and/or update the engine ecu software (if new rom is available) based


- 2017 - 2016 - 2015 - 2014 - 2013 - 2012 -

GROUP
NUMBER
CAMPAIGN
Technical Service Bulletin
SUBJECT:
DATE
21-01-024H
MODEL(S)
MARCH 2021
APPLICABLE
VEHICLES BELOW
DTC P1326 - ENGINE INSPECTION / REPLACEMENT
(SERVICE CAMPAIGN T6G)
Description: Certain vehicles listed below may experience the Check Engine warning lamp
illuminated with DTC P1326. Follow the procedure to inspect the vehicle and replace the engine
and/or update the engine ECU software (if new ROM is available) based on the inspection results.
Applicable Vehicles:
Certain 2016 MY Sonata HEV (LFE) vehicles with Nu 2.0L GDI Hybrid engines
Certain 2012-2017 MY Veloster (FS) vehicles with Gamma 1.6L GDI engines
SST Information:
Part Name
Part Number / Figure
Note
Torque Wrench Socket
09314-3Q100-01
Injector Combustion Seal
Ring Installer
09353-2B000
For GDI engine only: Required if
engine replacement is required. Refer
to TSB 19-FL-001H for the detailed
usage instructions.
Order replacements through Bosch at
1-866-539-4248.
Required to drain oil if necessary.
5 Quart Container
ULINE S-22984
17 mm 12-Point Metric Flank
Drive® Reversible Ratcheting
Box/ Speed Open-End
Combination Wrench
(Snap-on) SRXRM17
Order from ULINE at 800-295-5510 or
ULINE.com. An alternative container
can be used but it must have clear
markings to indicate fluid levels in
quarts (1-4 quarts) for PA Approval
purposes.
Optional tool: For unfastening torque
converter bolts to separate
engine/trans between bellhousing if
engine cannot rotate.
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
DTC P1326 – ENGINE INSPECTION / REPLACEMENT (SERVICE CAMPAIGN T6G)
SST Information (cont.)
Part Name
Part Number / Figure
Note
Confirm the following pressures
meet requirements. The correct
ranges for AP/VC air pressures
are also indicated with red/blue
decals on the gauges:
Shop air supply:
50 psi minimum
AP: 0.1 ~ 0.11MPa
VC: -73 ~ -83Kpa
(Refer to TSB 20-GI-009H or
later for calibration procedure)
1
2
3
(1) TEST HOSE (2) MAIN HOSE
(3) POWER SUPPLY CABLE
BEARING
CLEARANCE
TESTER SET
(BEARING TOOL)
One BEARING CLEARANCE
TESTER SET provided to dealers.
(Additional units can be ordered.)
KQ231-2T110QQH
KQ231-2T100QQH
KQ231-2T101QQH
For Bearing Clearance Tester
software related issues, contact
GITA at: 888-437-0308
For Bearing Clearance Tester
hardware related issues, contact
Techline at: 800-325-6604
BEARING CLEARANCE
TESTER SET (BEARING TOOL)
(includes A - F)
(A) BODY
(B) SPARK PLUG ROD
(M12 for GD and Theta II MPI
Hybrid engines)
 Upper body portion is
smooth with no grooves.
KQ231-2T107QQH
(B) SPARK PLUG ROD
(M14 for MPI engines)
 2 machined identification
grooves on upper body.
KQ231-2T102QQH
KQ231-2T103QQH
KQ231-2T104QQH
KQ231-2T105QQH
TSB #: 21-01-024H
(C) CRANK ROTATOR TOOL
(D) CLEARANCE GAUGE
(E) POWER SUPPLY CABLE
(F) TEST HOSE (AIR HOSE FOR
CLEARANCE GAUGE)
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DTC P1326 – ENGINE INSPECTION / REPLACEMENT (SERVICE CAMPAIGN T6G)
Parts Information:
NOTE: Use the Service Process Results Worksheet in the following page as a guide to determine
the appropriate Part Number(s).
1. Order the required parts based on the vehicle inspection results outlined in the Service Procedure
Flowchart. (Use the Service Process Results Worksheet in the following page as a guide to
determine the appropriate part numbers.)
2. Refer to TSB # 21-01-025H (or latest revision) for parts information
3. Consult the Hyundai Warranty Policy & Procedures to determine New or Reman Engine Usage.
Please note that there may not be a Reman available.
Warranty Information:
NOTE: Use the Service Process Results Worksheet in the following page as a guide to determine
the appropriate Op Code.
1. Refer to TSB # 21-01-025H (or latest revision) for OP Codes
2. The KSDS Engine ECM Update is only required if new software is available. In this case, submit a
separate campaign claim under Service Campaign 966 for the ECM update (in addition to
submitting applicable op code from Service Campaign T6G (TSB # 21-01-025H or latest revision)).
3. Campaign T6G OP codes for engine replacement should only be used if engine replacement is
deemed necessary by the service procedure in this TSB.
 Refer to Prior Approval Submission Documentation at last page for checklist of PA items.
 General engine replacement for conditions outside of those contained in this TSB may not be
covered by warranty
Engine Oil Maintenance Information
Poor oil maintenance reduces the engine oil
lubrication and cooling capacities. As a result,
internal engine parts can be damaged resulting
in abnormal wear to internal engine parts,
excessive carbon deposits, sludge, and other
various conditions. An inspection for these
conditions and others may be required prior to
engine approval.
Piston Ring Deposits
NOTICE
Engine oil is used to lubricate, cool, and
operate various engine parts. Engine oil
changes and engine oil level checks are
required on a regular basis for all engines.
Oil Sludge
Engine oil level checks and top-ups are
recommended if they are needed prior to
the end of an oil change interval.
Excessive Wear
TSB #: 21-01-024H
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Service Process Results Worksheet: (Print copies of the form below in this page for multiple uses.)
TSB #: 21-01-024H
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Service Procedure Flowchart:
TSB #: 21-01-024H
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TSB #: 21-01-024H
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TSB #: 21-01-024H
Page 7 of 19
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DTC P1326 – ENGINE INSPECTION / REPLACEMENT (SERVICE CAMPAIGN T6G)
Service Procedure:
Initial Inspection:
1. Scan for DTC P1326 using the GDS.
 If DTC P1326 (or any other code) is present, take screenshot of Freeze Frame data for PA
using GDS screen capture if any DTCs are present and proceed to Step 2.
2. Check for any sludge under the engine oil filler cap.
 Using STUI on the GDS, take and submit a picture of the oil cap underside with the VIN in
the background of the photo (RO or last 6 digits written on paper). VIN must be legible.
 Sludge under oil cap: Submit Warranty Prior Approval (PA).
 No sludge under oil cap: Continue to next step.
3. Check for any engine oil on the engine oil dipstick.
 Using STUI on the GDS, take and submit a picture of the dipstick with the VIN in the
background of the photo (RO or last 6 digits written on paper). VIN must be legible.
 No engine oil on dipstick: Submit Warranty Prior Approval (PA)
 Engine oil on the dipstick: Continue to Engine Rotation Check.
Engine Rotation Check:
1. Rotate the crankshaft with the crank rotator SST.
NOTICE
 If the crankshaft cannot be turned with a moderate
force, then measure the force required to turn the
If other engine accessory
crankshaft with a torque wrench.
components are seized, remove the
 If the SST or shop tools do not fit the specific
engine accessory belt prior to
completing the engine rotation
vehicle type, remove the front passenger wheel
check.
and wheel liner or underbody tray as needed to
rotate the crankshaft.
 If the crankshaft rotates normally:
o Proceed to Bearing Inspection and follow the procedure sequence in Flow Chart A.
 If the force required for rotating the crankshaft is greater than 94 lb-ft., documentation
through STUI video is required.
o Follow the procedure sequence in Flow Chart B and note the following differences.
 If there is NO lower end damage:
o Follow the Oil Drain Procedure in the following page.
 If there is external lower end damage:
o Using STUI in the GDS, submit a picture of the damage with the VIN in the
background of the photo (RO or last 6 digits written on paper). VIN must be
legible.
o Follow the Oil Drain Procedure in the following page.
TSB #: 21-01-024H
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NOTICE
PA Approval is required for engine replacement. Submit PA and refer to the Dealer Best
Practices guide for the latest requirements for engine approval.
1) If engine does not rotate normally, a STUI video including the following is required:
 VIN Plate (at windshield or on door jamb)
 Attempt to rotate the crankshaft
2) Save the crankshaft rotation torque value
3) A picture of the lower end damage is required if present
Additional documentation may be required:
 Refer to Prior Approval Submission Documentation at last page for PA required items.
 Use STUI feature on the GDS to take and submit pictures and videos.
Oil Drain Procedure:
1. Remove the engine oil filler cap (A) and
engine oil level gauge (B).
A
B
2. Lift up the vehicle and remove the oil drain
plug (C).
C
3. Drain the engine oil into a container.
The 1-4 quart level should be clearly marked
and visible on the container. Using STUI in the
GDS, take and submit a picture of the oil
container with the drained oil level clearly
visible and the VIN in the background of the
photo (RO or last 6 digits written on paper) for
records, if needed. VIN must be legible.
1 to 4
Quart
Level
Visible
4. Submit PA for engine replacement approval.
TSB #: 21-01-024H
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Bearing Inspection:
1. Connect the main hose (shop air supply) and
test hose to the bearing tool (with other end of
the test hose disconnected). (The power to the
bearing tool main unit is not necessary at this
time.)
Confirm the shop air pressure and AP/VC
pressures on the bearing tool meet
requirements. The correct ranges for AP/VC air
pressures are also indicated with red/blue
decals on the gauges. Using STUI in the GDS,
take and submit a picture of the gauges with
the pressure levels clearly visible and the VIN
in the background of the photo (RO or last 6
digits written on paper) for records.
Shop air supply: 50 psi minimum
AP/VC air pressure calibration check:
a) Connect the main air compressor hose.
b) Connect the test hose. (The other end of the
test hose should be left disconnected from
the spark plug rod.)
c) Confirm that the AP/VC toggle switch at top
is in the middle position.
d) Inspect the AP/C gauge indicators and
compare to the specification range:
 AP: 0.1 ~ 0.11MPa
 VC: -73 ~ -83Kpa
NOTICE
Do not continue if any of the above readings are out of specification range.
 Adjust shop air to consistently provide at least 50 PSI of air pressure or greater.
 Do not use a portable air compressor to perform the bearing clearance testing.
 Be sure to check that the shop air water separator is functioning correctly.
 If any of the AP/VC air pressure indications are out of the specified range,
recalibration of the Bearing Clearance Tester is required.
o Refer to latest instructions outlined in the Engine Bearing Clearance Tester
Calibration Procedure TSB 20-GI-009H or later for calibration procedure.
NOTICE
For Bearing Clearance Tester software related issues, contact GITA at: 888-437-0308
For Bearing Clearance Tester hardware related issues, contact Techline at: 800-325-6604
TSB #: 21-01-024H
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2. Remove the engine cover and the 4 ignition
coils.
Tightening Torque (ignition coils):
9.8 - 11.8 Nꞏm
(1.0 - 1.2 kgfꞏm, 7.2 - 8.7 Ibꞏft)
3. Remove the 4 spark plugs.
Tightening Torque:
14.7 - 24.5 Nꞏm
(1.5 - 2.5 kgfꞏm, 10.9 - 18.0 Ibꞏft)
4. Insert the appropriate (use M12 for GDI and
Theta MPI Hybrid engines or M14 for all other
MPI engines) spark plug rod SST (A) into
Cylinder #1 spark plug hole and turn until hand
tight. Insert the clearance gauge SST into the
spark plug rod and tighten using the thumb
screw.
A
NOTICE
DO NOT connect the test air hose to the
clearance gauge at this time.
5. Connect the GDS to the vehicle and turn the
ignition ‘ON’.
6. Swipe up on the ‘More’ tab at the bottom of
the GDS home screen. Select the ‘Special
Inspection’ function.
7. Enter the vehicle info into the GDS as
prompted then select ‘Next’.
TSB #: 21-01-024H
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8. Connect the GDS to the clearance gauge
SST (gauge) via Bluetooth:
 Press the “Set’ button (B) on the gauge
to turn it on.
 Press the “Set” (B) and “Mode” (C)
buttons at the same time for about 4 sec
until the “reset” message is displayed.
 Select the gauge in the list of devices on
the GDS. Select the ‘Refresh’ icon (D) if
the gauge doesn’t appear automatically.
D
NOTICE
C

If more than one device appears in
the list of devices, there is another
device in range. Move away from
the other device to pair the gauge.
B
Check that the ball point tip (E) of the
clearance gauge SST is securely installed to
the tool as shown. Do not continue if ball
point tip (E) is loose or missing.
NOTICE
E
If loose, apply Blue Loctite (or equivalent)
to the tip thread and retighten securely to
the gauge plunger.
9. Turn the ignition ‘OFF’ and remove the VCI.
10. Follow the instructions on the GDS to start the test and select ‘Next’.
NOTICE


For the following steps, the Crank Rotator Tool or a long handled wrench should be
used for moving the crankshaft slowly and precisely.
Ensure the test hose is disconnected from the clearance gauge when finding TDC
piston depth.
Please take note of the following crank/piston position definitions.

BTDC (Before Top Dead Center)

TDC (Top Dead Center)  Find TDC during the compression stroke.

ATDC (After Top Dead Center)
In the following steps, the TDC point for testing must be at MAX (piston height) value
minus 0.03mm as the crank has moved slightly into ATDC (from its TDC dwell point).
 If TDC is difficult to find, refer to Shop Manual Section Location: Engine Mechanical
System > Timing System > Timing Chain
TSB #: 21-01-024H
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11. To find TDC compression (TDC), rotate the crankshaft with the crank rotator SST at least one
cycle (1/2 turn). (If the SST does not fit the specific vehicle type, remove the front passenger wheel
and wheel liner or underbody tray as needed to rotate the crankshaft using standard shop tools.)
IMPORTANT


For the step below, the engine must be rotated SLOWLY using the crank rotator SST.
o Abrupt or erratic movements may cause improper TDC setup and test errors.
Do NOT stop rotating the engine before reaching MAX TDC, especially during the
initial rotation towards TDC where the value may be at 0mm and change all the
sudden.
o Be sure to find TDC correctly by slowly and slightly nudging the engine a little
more to verify no change in value to confirm that the piston is at MAX TDC.
 Monitor the piston height value on GDS screen
or the clearance gauge SST while rotating the
engine clockwise using the Crank Rotator Tool.
 Rotate the engine SLOWLY as the value
increases towards a MAX value. (BTDC 
TDC)
 When the value changes direction
(increasing/BTDC  TDC 
decreasing/ATDC), stop rotating the crank
when the piston height is at MAX value
minus 0.03mm.
NOTICE
The testing point is slightly towards ATDC
from TDC when the piston has moved
down 0.03mm from its highest position.
12. Select ‘Next’ when TDC is found.
 Ideal set point for testing from TDC is found
when the maximum value minus 0.03mm is
reached on the clearance gauge SST (F).
 The value is also displayed on the GDS.
F
13. Once the set point for bearing testing is found,
select ‘Start’ in the GDS screen and proceed
directly to the next step below.
 Do not turn the crank rotator SST until
instructed to do so.
NOTICE
The value at TDC varies depending on the
specific vehicle and engine type.
TSB #: 21-01-024H
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14. Connect the test hose (1) to the spark plug rod
SST and to the bearing tool SST.
15. Connect the SST power cables to a fully
charged 12V battery or to an external AC/DC
power supply.
 Turn the bearing tool SST power switch
‘ON’.
NOTICE
*** Bearing Tool SST Power Check ***
a) Supply 12 volts (or an alternate external AC/DC 13.8 volt power supply with at least ~2
amp output) to the power cable (3) connected to the bearing tool SST.
b) Turn power switch to ON.
c) Toggle AP/VC transfer switch between AP <> VC.
 The solenoids should “click” while switching between AP/VC when the unit is ON.
 If the solenoids are not switching, then check the power cable or the power supply.
16. Locate the AP/VC switch on the bearing
tool SST and switch it to the AP Position.
17. Follow the instructions on the GDS to test
each cylinder. Cylinder #1 is checked first.
 The cylinders will be checked per the
engine firing order: #1→#3→#4→#2.
18. On the bearing tool SST, change the AP/VC
switch to the VC position when instructed by
the GDS.
TSB #: 21-01-024H
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NOTICE
If the bearing measurement value does
not change when the AP/VC is
switched or the “Unable to measure”
message appears on the GDS, rotate
the crankshaft further as the exhaust
valves could be open. Set the
crankshaft to TDC again (Step 11).
Ensure the test hose is disconnected
from the clearance gauge SST when
finding TDC.
19. Continue following the instructions on the GDS to
complete the bearing inspection. Check the engine oil
level and select the level in the GDS.
20. If the test result is “PASS”:
a) Save a screenshot of the results screen.
 If there is audible engine noise:
 Refer to HTSS "Fix it Right“ under
symptom: “Engine NoiseUndetermined”
 Using STUI on the GDS, record and
submit a video of the engine noise 12 ft above the valve cover. Include the
VIN Plate (at windshield or on door
jamb) in the beginning of the video.
 Follow remainder of Flow Chart A to
complete the procedure.
 If there is no audible engine noise:
 Follow remainder of Flow Chart A to
complete the procedure.
b) Reinstall all components in the reverse order of removal.
c) Check for DTCs and perform the appropriate diagnostic service. Ensure no warning lights are
present to complete the procedure.
TSB #: 21-01-024H
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If the test result is “NO PASS”:
a) Save a screenshot of the results screen.
b) Submit PA for engine replacement approval.
c) Follow remainder of Flow Chart A and
Engine Replacement section of this TSB to
complete the service procedure.
d) Check for DTCs and perform the
appropriate diagnostic service. Ensure no
warning lights are present to complete the
procedure.
NOTICE
PA Approval is required for engine replacement. Submit PA and refer to the Dealer Best
Practices guide for the latest requirements for engine approval.
 Refer to Prior Approval Submission Documentation section at the last page of this TSB
for the itemized checklist.
Engine Replacement:
1. Continue with engine replacement if necessary according to the Service Procedure Flowchart.
2. Follow the applicable shop manual to remove the engine from the vehicle. The specific method for
removal varies by model.
 Shop Manual Section Location: Engine Mechanical > Engine And Transaxle Assembly >
Engine And Transaxle Assembly > Repair Procedures
NOTICE
Record the audio station presets (XM, AM, FM, etc.) prior to disconnecting the battery.
3. Certain replacement engines must be prepared prior to installation. Some components from the
existing engine must be transferred to the new engine.
NOTICE
Take special care of the original engine parts that will be required for reinstallation on
to the replacement engine.
TSB #: 21-01-024H
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4. Remove and reinstall the engine knock sensor
from the old engine to the new engine.
Knock Sensor Fastener Tightening torque:
21Nm (15.5lb-ft)
NOTICE
Ensure the knock sensor is torqued to
specification using a torque wrench.
 Improper installation can result in DTC
codes.
5. (For GDI Engines Only) Follow the published procedure outlined in TSB 19-FL-001H to remove
and reinstall the GDI high pressure fuel system components (GDI High Pressure Pump, Fuel
Injectors, and Fuel Rail) from the existing engine to the new engine
!
CAUTION
Follow TSB 19-FL-001H carefully and replace the following newly supplied parts from the
Service Kits for GDI engines:
 Mounting flange O-ring (for High Pressure Pump)
 O-rings, Backup Rings, Washer Seals, Combustion Seal Rings, and clips (for Fuel Injectors)
 Fuel Pipe (between High Pressure Pump and Fuel Rail)
For all engines with Service Kits: (1) Exhaust Pipe Gasket is included. Install this new gasket
when attaching the front and center muffler assemblies together during the engine installation.
6. Install the new oil cooler hoses if applicable.
7. Reconnect and reinstall the engine front harness.
8. Follow the published Service Information from the
applicable Shop Manual to reinstall the Sub Engine
Assembly.
Shop Manual Section Location: Engine Mechanical
> Engine And Transaxle Assembly > Engine And
Transaxle Assembly > Repair Procedures
TSB #: 21-01-024H
NOTICE
Be sure to replace the following newly
supplied parts if the Service Kit is
applicable for the engine:
 Oil Level Rod & Oil Level Guide Assy.
 Intake Manifold Gasket(s)
 Exhaust Manifold Gasket
 Fuel Pipe Assembly
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NOTICE
(For Automatic Transmissions equipped w/ torque
converters only) If the torque converter has
moved from the fully inserted position, carefully
push inward and rotate the torque converter until
the converter is recessed approximately 5/16” 9/16” (8 -14 mm) into the transaxle case when
reinstalling the automatic transaxle.
Check the depth of the torque converter to confirm
it's fully installed in the transmission otherwise
the oil pump may be damaged resulting in
transmission failure.
9. Reinstall and connect the cooling system components.
 Fill the cooling system with 50/50 ~ 70/30 (Water/Anti-Freeze) coolant mixture.
10. Fill the engine crankcase:
a) Follow the specified engine oil capacity for the initial dry fill of the engine.
b) With the fuel system disabled temporarily, crank the engine for several seconds to prime the
lubrication system prior to starting the engine.
 Recommended Oil Specifications:
o 5W-30 Full Synthetic type with API SN/SN+/SP, ILSAC GF4/GF5 or higher service
grade
11. Start the engine to warm it up and begin the cooling system air bleeding process.
 Check for any leaks during this time.
Optimum Engine Oil Fill Level
 After the engine has warmed up to normal
operating temperature, turn the engine off,
wait a few minutes, and then adjust the
engine oil level to near the “F” mark as
shown.
12. Refer to TSB 21-01-023H to update the Engine ECM if new software is available.
13. When all fluids have been fully filled and all work quality checks are completed:
a) Set the customer’s audio station presets.
b) Relearn the Steering Angle Sensor using the GDS.
c) Clear DTC P1326 with engine ON. P1326 may reset if it’s not cleared with the
engine running. Then check for other DTCs and perform the appropriate diagnostic
service. Ensure no warning lights are present.
d) Reset the engine adaptive values using the GDS.
e) Perform a short road test to confirm normal vehicle drivability.
NOTICE


Clear DTC P1326 with engine ON. P1326 may reset if not cleared with the engine running.
Reset engine adaptive values.
TSB #: 21-01-024H
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Prior Approval Submission Documentation:
 Refer to chart below for items needed for submissions based on condition.
 If current condition does not fall within the chart below, contact Techline.
**Proper Photos / Videos:
 VIN in view when photo is taken of the item in question. (Windshield or doorjamb VIN Plate)
o Exception: For oil Measurement photo, a Repair Order in photo will suffice.
 Photo taken with clear focus, showing the item being presented.
 BCT Connection Calibration Test - show connections and gauges clearly (up to two photos)
 Crank Rotation Video and Engine Noise Video - start at the Windshield VIN Plate and move to
the front of the engine showing no crankshaft movement or noise (as applicable) in a
continuous video beginning to end.
o ***Returned engines may be inspected by WTC for a seized condition***
Media Submission Process:
 All photos / videos will be submitted via Single Technician User Interface (STUI).
(See Page 4 of Tech Net Times Vol 30 Issue 7 for additional details.)
TSB #: 21-01-024H
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